High temperature performance of arc-sprayed aluminum bronze coatings for steel

The high-temperature oxidation behavior of arc-sprayed aluminum bronze coatings on steel substrate was studied during isothermal exposures in air at 900 ℃. The surface morphologies and interface of the coatings after isothermal oxidation at 900 ℃ for different times were observed. The experiments showed that the coatings on steel substrate were not deteriorated and the substrate was protected well, being exposed to high temperatures up to 900 ℃ . The coatings withstood more than ten times thermal shock tests without any coating separation. The thermal expansion coefficient of the coatings was measured, revealing not much difference between it and that of steel substrate. After exposure at high temperature, the coatings were still adhered to steel substrate well. Isothermal mass gain of the coatings at elevated temperature in dry air was measured by means of a thermal balance and the oxidation behavior was evaluated by oxidation kinetic curves, exhibiting the oxidation kinetics curve accorded with a parabolic law. The parabolic rate constant of the oxidation kinetic curve is 1.02×10?9 g2·cm?4·s?1 for the first 60 min and from 150 min to 2 880 min the constant is 5.1×10?12 g2·cm?4·s?1.