Helical Milling of CFRP/Ti-6Al-4V Stacks with Varying Machining Parameters

被引:0
作者
何改云 [1 ]
李皓 [1 ]
江跃东 [1 ]
秦旭达 [1 ]
张心沛 [1 ]
关毅 [1 ]
机构
[1] Key Laboratory of Mechanism Theory and Equipment Design of Ministry of Education,Tianjin University
基金
中国国家自然科学基金;
关键词
helical milling; precision hole; CFRP/Ti-6Al-4V;
D O I
暂无
中图分类号
TG54 [铣削加工及铣床];
学科分类号
080201 ; 080503 ;
摘要
The hole-making process in stack materials consisting of carbon fiber reinforced plastics(CFRP) and Ti-6Al-4V remains a critical challenge. In this paper, an experimental study on the helical milling of CFRP/Ti-6Al-4V stacks was conducted by using two different machining strategies. Helical milling strategyⅠ machines both materials with identical machining parameters, while machining strategyⅡ uses two sets of machining parameters to machine each material. Helical milling performance was evaluated by the following indicators: tool life, cutting forces, hole quality(including diameter deviation, roundness, roughness, and hole edge quality). The results demonstrate that helical milling strategy Ⅱ outperformed strategy Ⅰ, leading to longer tool life(up to 48 holes), smaller cutting forces and better hole quality with higher geometric accuracy and smoother surface finish(Ra≤ 0.58 μm for Ti-6Al-4V and Ra ≤ 0.81 μm for CFRP), eliminating the need for reaming or de-burring.
引用
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页码:56 / 63
页数:8
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