Parameter Calculation and Rotor Structure Optimization Design of Solid Rotor Induction Motors

Highlights What are the main findings? A generalized electromagnetic analytical model for solid rotor motors has been developed, which can consider the effects of rotor structure, saturation and eddy currents. Optimized design of slotted and squirrel cage solid rotor induction motors is presented. What are the implications of the main findings? A simple and accurate method for calculating electromagnetic parameters of solid rotor induction motors is provided. Technical support for the optimal design of solid rotor induction motors is provided.Highlights What are the main findings? A generalized electromagnetic analytical model for solid rotor motors has been developed, which can consider the effects of rotor structure, saturation and eddy currents. Optimized design of slotted and squirrel cage solid rotor induction motors is presented. What are the implications of the main findings? A simple and accurate method for calculating electromagnetic parameters of solid rotor induction motors is provided. Technical support for the optimal design of solid rotor induction motors is provided.Abstract Solid rotor induction motors have a solid body rotor, which leads to low efficiency and power factor, and currently, the rotor is mostly optimized by slotted and squirrel cage structures. A generalized multilayer analytical model for different rotor structures is established, which can consider the effects of rotor eddy currents and saturation, based on which a generalized equivalent circuit model is established. The effects of number of slots, depth of slots, width of slots, squirrel cage material and end ring thickness on rotor impedance, torque and rotor losses are analyzed. On this basis, with efficiency, power factor, starting torque and starting current as the optimization objectives, and the number of slots, slot depth, slot width, squirrel cage material and end ring thickness as the optimization variables, the optimization schemes of slotted rotor and squirrel cage rotor are obtained by using the three-dimensional finite element method. The theoretical analysis is verified by finite element simulation and prototype experiment, and the results show that the electromagnetic parameters of solid rotor induction motors with different rotor structures can be accurately calculated using the universal magnetic field analytical model and the universal equivalent circuit model with an error within 5.8%. Slotted and squirrel cage rotors can effectively improve the motor power factor and efficiency, but this will lead to a decrease in starting performance. For the optimization function established in this paper, compared with the smooth rotor, the performance of the squirrel cage rotor is improved by 6.08%, which verifies the accuracy and validity of this paper and the optimization design scheme.