Development of novel sustainable lignin nanoparticles-caseinate nanocomposite films with properties for application as food packaging materials

The development of biodegradable and recyclable food packaging materials derived from biomass is a promising solution to mitigate resource depletion and minimize ecological contamination. In this study, lignin nanoparticles (LNPs) were effectively produced from bamboo powder using an eco-friendly recyclable acid hydrotrope (RAH) strategy. A sustainable CA/LNPs nanocomposite film was then designed by incorporating these LNPs into a casein (CA) matrix. The LNPs served as nucleation templates, inducing ordered hydrogen bonding and close packing of the CA chains. The addition of 5 wt% LNPs significantly enhanced the mechanical properties of the film, with tensile strength enhanced to 21.42 MPa (219.7 % improvement) and elastic modulus rising to 354.88 MPa (220.3 % enhancement) compared to pure CA film. Notably, the resultant CA/LNPs nanocomposite film exhibited recyclable recasting characteristics, maintaining a reasonable mechanical strength even after three recasting cycles. The incorporation of LNPs also decreased the water solubility of the pure CA film from 31.65 % to 24.81 % indicating some interactions are taking place, while endowing the film with superior UV-blocking ability, achieving nearly complete absorption in the 200-400 nm range. Moreover, the inherent properties of LNPs imparted improved antibacterial and antioxidant activities to the CA/LNPs nanocomposite film. Owing to its comprehensive properties, the CA/LNPs nanocomposite film effectively extended the storage life of strawberries. A soil burial degradation test confirmed over 100 % mass loss within 45 days, highlighting excellent degradability of the films. Therefore, the simple extraction of LNPs and the easily recovery of p-TsOH provide significant promise and feasibility for extending the developed methodologies in this work to rapidly promote the produced films in fields such as degradable and packaging materials.