Evaluating the metallurgical and corrosion characteristics of HVOF-sprayed Ni and Ni-TiB2 coatings on duplex stainless steel

被引：3

作者：

Soundararajan, R. ^{[1
]}

Kaviyarasan, K. ^{[2
]}

Sathishkumar, A. ^{[1
]}

Sivasankaran, S. ^{[3
]}

机构：

[1] Sri Krishna Coll Engn & Technol, Dept Mech Engn, Coimbatore, India

[2] Karpagam Inst Technol, Dept Mech Engn, Coimbatore, India

[3] Qassim Univ, Coll Engn, Dept Mech Engn, Buraydah 51452, Saudi Arabia

来源：

CERAMICS INTERNATIONAL | 2025年 / 51卷 / 06期

关键词：

HVOF process; Surfaces; Composite coating; Electron microscopy; Corrosion; MECHANICAL-PROPERTIES; PARTICLE-SIZE; MICROSTRUCTURE; BEHAVIOR; WC;

D O I：

10.1016/j.ceramint.2024.12.202

中图分类号：

TQ174 [陶瓷工业]; TB3 [工程材料学];

学科分类号：

0805 ; 080502 ;

摘要：

This study investigates the influence of nickel (Ni) and nickel-titanium diboride (Ni-TiB2) coatings on corrosion resistance properties. The coatings were applied to a duplex stainless steel (DSS) 2205 substrate via high velocity oxygen fuel (HVOF) spraying with ball milled Ni and Ni-TiB2 powder. The microstructure, phase distribution, and phase structure of the HVOF coatings were analysed using scanning electron microscopy (SEM), Electron Backscatter Diffraction (EBSD), and X-ray diffraction (XRD). The corrosion properties of the Ni and Ni-TiB2 composite coatings were systematically evaluated at both room and high temperature conditions, compared with those of uncoated DSS2205 substrates. The Ni-TiB2 coating demonstrated superior corrosion resistance, performing 6.5 times better than the Ni coating and 11.6 times better than untreated samples due to its protective passivation layer. In high-temperature corrosion tests, after 50 cycles, uncoated DSS2205 steel showed a mass change of 62.4 mg, whereas Ni coating reduced this to 43.4 mg, and Ni-TiB2 coating further reduced to 35.6 mg. The corrosion mechanisms at both room temperature and high temperatures were examined, revealing that the Ni-TiB2 composite coating demonstrated significantly superior corrosion resistance compared to the uncoated DSS2205 and Ni coated samples. The SEM morphological analysis supported this.

引用

页码：7636 / 7650

页数：15

共 57 条

[31]

Fu A., Liu B., Lu W., Liu B., Li J., Fang Q., Li Z., Liu Y., A novel supersaturated medium entropy alloy with superior tensile properties and corrosion resistance, Scripta Mater., 186, pp. 381-386, (2020)

[32]

Wang X., Luo H., Zhao Q., Cheng H., Li Q., Pan Z., Wei Y., Ma Y., Li X., Investigations on the passive and pitting behaviors of 17–4 PH martensitic stainless steel containing Al2O3 inclusions in chlorine environment, Colloids Surfaces A Physicochem. Eng. Asp., 660, (2023)

[33]

Omiogbemi I.M.-B., Yawas D.S., Das A., Afolayan M.O., Dauda E.T., Kumar R., Gorja S.R., Chowdhury S.G., Mechanical properties and corrosion behaviour of duplex stainless steel weldment using novel electrodes, Sci. Rep., 12, (2022)

[34]

Li P., Zhao Y., Liu Y., Zhao Y., Xu D., Yang C., Zhang T., Gu T., Yang K., Effect of Cu addition to 2205 duplex stainless steel on the resistance against pitting corrosion by the Pseudomonas aeruginosa biofilm, J. Mater. Sci. Technol., 33, pp. 723-727, (2017)

[35]

Fernandes L.R., Claeys L., Pinson M., Depover T., Santos D.B., Verbeken K., Evaluating the hydrogen embrittlement susceptibility of aged 2205 duplex stainless steel containing brittle sigma phase, Steel Res. Int., 92, (2021)

[36]

Wu N., Xue F., Yang H., Li G., Luo F., Ruan J., Effects of TiB2 particle size on the microstructure and mechanical properties of TiB2-based composites, Ceram. Int., 45, pp. 1370-1378, (2019)

[37]

Mokhayer M.M., Kakroudi M.G., Milani S.S., Ghiasi H., Vafa N.P., Investigation of AlN addition on the microstructure and mechanical properties of TiB2 ceramics, Ceram. Int., 45, pp. 16577-16583, (2019)

[38]

Delbari S.A., Sabahi Namini A., Shahedi Asl M., Hybrid Ti matrix composites with TiB2 and TiC compounds, Mater. Today Commun., 20, (2019)

[39]

Wang R., Gu D., Xi L., Lin K., Guo M., Zhang H., Selective laser melted TiB2/Ti6Al4V graded materials and first-principle calculations, Mater. Lett., 254, pp. 33-36, (2019)

[40]

Filippov A.A., Fomin V.M., Buzyurkin A.E., Kosarev V.F., Malikov A.G., Orishich A.M., Ryashin N.S., The development of heterogeneous materials based on Ni and B4C powders using a cold spray and stratified selective laser melting technologies, J. Phys. Conf. Ser., 946, (2018)

← 1 2 3 4 5 6 →