Energy-Efficient Prediction in Textile Manufacturing: Enhancing Accuracy and Data Efficiency With Ensemble Deep Transfer Learning

Traditional textile factories consume substantial energy, making energy-efficient production optimization crucial for sustainability and cost reduction. Meanwhile, deep neural networks (DNNs), which are effective for factory output prediction and operational optimization, require extensive historical data-posing challenges due to high sensor deployment and data collection costs. To address this, we propose Ensemble Deep Transfer Learning (EDTL), a novel framework that enhances prediction accuracy and data efficiency by integrating transfer learning with an ensemble strategy and a feature alignment layer. EDTL pretrains DNN models on data-rich production lines (source domain) and adapts them to data-limited lines (target domain), reducing dependency on large datasets. Experiments on real-world textile factory datasets show that EDTL improves prediction accuracy by 5.66% and enhances model robustness by 3.96% compared to conventional DNNs, particularly in data-limited scenarios (20%-40% data availability). This research contributes to energy-efficient textile manufacturing by enabling accurate predictions with fewer data requirements, providing a scalable and cost-effective solution for smart production systems.