Regulating mechanisms of external axial magnetic field on flow and heat transfer behavior for process optimization in plasma beam polishing

Plasma beam polishing has emerged as an innovative alternative to conventional metal finishing techniques. However, the precision machining ability of plasma arc encounters challenges due to the formation of surface undulations, while previous research has predominantly focused on parameter adjustments. In this paper, the feasibility of optimizing the plasma beam polishing process was validated through magnetic field regulation, as the surface topography and subsurface structure were obviously flattened. Given this, a micro plasma arc model under inhomogeneous axial magnetic field was established to explore the regulating mechanisms of the external axial magnetic field on the flow and heat transfer behavior of the plasma arc. Through this model, the plasma characteristics (magnetic induction intensity, electric potential, arc current, Lorentz force, plasma velocity and electron temperature) were comprehensively discussed. The results indicate that the external shape of the plasma arc is determined by the self-induced magnetic field, while the externally applied axial magnetic field significantly influences the internal flow of the plasma arc. The axial and radial magnetic fields generated by the excitation coil can induce circumferential rotation by dragging the plasma arc with Lorentz force, creating a more suitable energy beam for the polishing process. To verify the model, the arc temperature was measured using spectroscopic diagnostics, and the arc shape was captured using a high-speed camera, both of which were basically consistent with the simulation results.