A combined stereolithography and a pressureless sintering method to prepare SiC ceramics

The use of submicron silicon carbide powder as a raw material is crucial for preparing high-performance silicon carbide ceramics. However, its strong absorption of ultraviolet light makes stereolithography of submicron silicon carbide powder challenging. In this study, submicron SiC particles, photosensitive resin, and photoinitiator were used as raw materials to prepare SiC ceramics via stereolithography combined with a pressureless sintering method. The effects of ultraviolet wavelength, type, and content of photoinitiator on the curing properties of submicron SiC ceramic slurry were investigated. The results showed that the curing thickness of the SiC ceramic slurry significantly increased with the increasing ultraviolet wavelength. Compared to photoinitiators TPO and 396, photoinitiator 819 exhibited a better curing effect. Additionally, increasing the photoinitiator content facilitated the generation of more free radicals in the SiC ceramic slurry at low light intensity, thereby improving its ultraviolet absorption characteristics. When the dosage of photoinitiator 819 was 8.8 %, the SiC slurry achieved the best curing performance, with a single-layer curing thickness of 50 mu m and a sintering density of 95 % for SiC ceramics.