Experimental study on effective utilization of industrial solid wastes in developing Ultra-High performance geopolymer concrete

This experimental study explores the use of Ground Granulated Blast Furnace Slag (GGBS) and dolomite as alkali activated binders and copper slag as aggregate to achieve a cost-effective and sustainable Ultra-High- Performance Geopolymer Concrete (UHPGC). Several concrete compositions utilizing copper slag as a substitute for natural aggregates were formulated. Tests have shown that the inclusion of 100% copper slag fine aggregate leads to significant improvements in the mechanical properties and density of geopolymer concrete. Specifically, the compressive strength increased by 56.8% and the density increased by 17.5%. To understand the influence of dolomite in GGBS binder, several mixes varying dolomite proportion in GGBS were examined. The compressive strength of the 80% GGBS/20% dolomite geopolymer matrix is 32.8% higher compared to the compressive strength of UHPGC with 100% GGBS. The UHPGC mixture containing 1% crimped steel fibers showed the highest compressive strength, measuring 146.6 MPa. The split tensile and flexural strengths of the 20% dolomite matrix show a significant increase of 30.55% and 30.24% respectively compared to the 100% GGBS matrix. The water absorption and porosity of the 100% GGBS specimen were found to be lower compared to the 20% dolomite UHPGC specimen. The microscopic study reveals the positive impact of dolomite and GGBS on enhancing the bonding of the geopolymer matrix along with decreasing permeability. This study highlights the potential of geopolymer technology in producing ultra-high performance concrete using GGBS, dolomite, and copper slag.