Long-Term Investigation of Nano-Silica Gel for Water Shut-Off in Fractured Reservoirs

Silicate gels have long been utilized as water shut-off agents in petroleum fields to address excessive water production. In recent years, nano-silica gel has emerged as a promising alternative to traditional silicate gels, offering potentially improved plugging performance. However, the long-term effectiveness of these gels remains uncertain, posing challenges to sustained profitability. Therefore, a comprehensive study spanning 6 months was conducted on fractured and induced channel samples treated with nano-silica gel of 75/25 wt% (silica/activator) at 200 degrees F. A comparative analysis was performed with samples treated using polyacrylamide/polyethyleneimine PAM/PEI gel (9/1 wt%) to compare the performance of both systems. Throughout the aging period in formation water at 167 degrees F, endurance tests were conducted at regular intervals, complemented by computed tomography (CT) scans to monitor any potential degradation. The results revealed nano-silica gel's superior long-term performance in plugging fractures and channels compared to PAM/PEI gel. Even after 6 months, the nano-silica gel maintained a remarkable 100% plugging efficiency at 1000 psi, with a maximum leak-off rate of 0.088 cc/min in the mid-fractured sample and 0.027 in the induced channel sample. In comparison, PAM/PEI gel exhibited a reduction in efficiency to 99.15% in the fractured sample (5.5 cc/min maximum leak-off rate) and 99.99% in the induced channel sample (0.036 cc/min maximum leak-off rate). These findings highlight the potential of nano-silica gel as a more durable water shut-off agent for managing water production in fractures and channels.