Research on the pressure fluctuations and hydraulic resonance phenomena in the high-pressure pipelines of marine common rail systems

Increasing injection pressures in marine high-pressure common rail systems can lead to reliability issues due to pressure fluctuations. This study investigates the mechanism of hydraulic resonance caused by these fluctuations. A test bench assessed pressure fluctuations under various conditions and fuel pipe parameters, where hydraulic resonance was observed. Time-domain and frequency-domain analyses were conducted on the test results. The system pipeline was then optimized to eliminate hydraulic resonance. Results: indicate that pressure fluctuations exhibit both high- and low-frequency coupling. Abnormal fluctuations are caused by hydraulic resonance, triggered by the proximity between the excitation frequency of the highpressure fuel pump and the first-order natural frequency of the system. Resonance speed is influenced by the fuel pipe's structural parameters and the fuel's hydraulic properties. The frequency-domain model shows high predictive accuracy, identifying the interface between the pump and the pipeline as the most probable failure location. Optimization reduced pressure fluctuations at the pump end and the common rail by 73 % and 35.7 %, respectively, and eliminated hydraulic resonance at the original resonance speed. The maximum pressure fluctuation amplitude at the pump end decreased from 410 bar to 167 bar, a 59.3 % reduction. The research methodology presented in this paper provides a theoretical foundation for the structural design of the highpressure pipeline in high-pressure common rail systems.