Effect of nickel catalyst thickness on growth of carbon nanotubes on glass nonwoven mat using thermal chemical vapor deposition method

This study aimed to explore how varying the thickness of nickel catalyst affects the synthesis of carbon nanotubes on glass mats using the thermal chemical vapor deposition (TCVD) method. Nickel served as the catalyst, with acetylene as the hydrocarbon source and argon as the carrier gas. Initially, different thicknesses of nickel catalyst were applied to the glass mat via plasma-enhanced chemical vapor deposition (PECVD). Subsequently, these samples underwent TCVD plasma treatment. Electrical resistance measurements were conducted, and scanning electron microscopy (SEM), Raman spectroscopy, and transmission electron microscopy (TEM) were employed to analyze the presence, surface morphology, and quality of the nanotubes. The research revealed that the thickness of the nickel catalyst significantly influences the nanotube synthesis process on glass mat substrates. An optimal thickness of nickel catalyst yielded a glass mat with an electrical resistance of 2 Omega per unit area post-TCVD treatment.