Flow, turbulence and potential droplet break up mechanisms in an in-line Silverson 150/250 high shear mixer

被引:1
作者
Espinoza C.J.U. [1 ,2 ]
Alberini F. [1 ]
Mihailova O. [2 ]
Kowalski A.J. [2 ]
Simmons M.J.H. [1 ]
机构
[1] School of Chemical Engineering, University of Birmingham, Edgbaston, Birmingham
[2] Unilever R&D, Port Sunlight Laboratory, Bebington, CH63 3JW, Wirral
来源
Chemical Engineering Science: X | 2020年 / 6卷
基金
英国工程与自然科学研究理事会;
关键词
Energy dissipation rate; Fluid mechanics; High shear mixer; PIV; Silverson; Turbulence;
D O I
10.1016/j.cesx.2020.100055
中图分类号
学科分类号
摘要
Angle resolved 2-D PIV measurements were performed to characterise the flow and turbulence as well as indicate potential droplet break up mechanisms in an in-line Silverson 150/250 high shear mixer, using water as the working fluid in the turbulent regime (120,000 < Re < 420,000). Distributions of Reynolds stresses, turbulent kinetic energy (TKE), and energy dissipation rates (ε) were examined. The regions of interest (ROI) were: A – jet emanating from a stator hole and B – the rotor swept volume. The complex flow pattern can cause droplet break up under either laminar or turbulent conditions depending on the characteristic length and velocity in the ROI; break up due to turbulence in the inertial regime was identified as the dominant mechanism in this study. Evaluated energy dissipation rates obtained assuming either a fully resolved velocity field (DE) or using the Smagorinsky closure model (SGS) were found to depend on rotor speed e.g. ε∝Nb with b exponents of 1.59–1.90 (DE) and 2.42–2.84 (SGS), which are comparable to existing literature values. The influence on ε of the rotor speed, external pump flow rate and induced backpressure on the mixer outlet, were also investigated. Analysis revealed that the intensity and propensity of ε is dictated by the dominant flow in the mixing head e.g. radial flow at high pump flow rates, prominent in ROI A or tangential flow at high rotor speeds and when backpressure is induced, prominent in ROI B. © 2020 The Authors
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