Bubbles and debris in electrical discharge machining: a review

被引:2
作者
Wei, Tao [1 ]
Duan, Xiaoming [2 ]
Yang, Xiaodong [2 ]
Li, Guangxian [1 ]
Han, Fengling [3 ]
Feng, Yong [2 ]
Wang, Xu [1 ]
Ding, Songlin [1 ]
机构
[1] RMIT Univ, Sch Engn, Melbourne, Vic, Australia
[2] Harbin Inst Technol, Dept Mech Engn & Automat, Harbin, Peoples R China
[3] RMIT Univ, Sch Comp Technol, Melbourne, Vic, Australia
基金
澳大利亚研究理事会;
关键词
Electrical discharge machining (EDM); Bubble; Debris; Gap phenomenon; MATERIAL REMOVAL RATE; NUMERICAL-SIMULATION; MICRO-EDM; NEURAL-NETWORK; ULTRASONIC VIBRATION; SURFACE INTEGRITY; PULSE DISCHARGE; TOOL ROTATION; DYNAMICS; BREAKDOWN;
D O I
10.1007/s00170-024-14915-8
中图分类号
TP [自动化技术、计算机技术];
学科分类号
0812 ;
摘要
Electrical discharge machining (EDM) is a prominent unconventional manufacturing technique used for machining difficult-to-cut conductive materials, offering advantages such as the ability to process materials of varying strength or hardness and the absence of macro forces. However, the presence of bubbles and debris generated within the small discharge gap profoundly influences every aspect of the EDM process. Despite the immense potential of EDM, the intricate mechanisms underlying its technology remain incompletely understood, primarily due to the short processing time and small machining space, making it difficult to accurately describe the gap phenomenon. This paper presents a comprehensive overview of the effects of bubbles and debris in EDM, covering their formation, impact on discharge breakdown, movement within the machining gap, and electrode-based improvements to enhance debris removal performance. Development trends and new directions are also discussed.
引用
收藏
页码:1933 / 1965
页数:33
相关论文
共 139 条
[1]   A review on current research trends in electrical discharge machining (EDM) [J].
Abbas, Norliana Mohd ;
Solomon, Darius G. ;
Bahari, Md. Fuad .
INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 2007, 47 (7-8) :1214-1228
[2]   An analysis of phase distribution and turbulence in dispersed particle/liquid flows [J].
Alajbegovic, A ;
Drew, DA ;
Lahey, RT .
CHEMICAL ENGINEERING COMMUNICATIONS, 1999, 174 :85-133
[3]  
[Anonymous], 1987, Digital image process
[4]   Neural-network-based modeling and optimization of the electro-discharge machining process [J].
Assarzadeh, S. ;
Ghoreishi, M. .
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2008, 39 (5-6) :488-500
[5]   Experimental study on debris evacuation during slot EDMing [J].
Ayesta, I. ;
Flano, O. ;
Izquierdo, B. ;
Sanchez, J. A. ;
Plaza, S. .
18TH CIRP CONFERENCE ON ELECTRO PHYSICAL AND CHEMICAL MACHINING (ISEM XVIII), 2016, 42 :6-11
[6]   A critical comparison of two-fluid model, discrete particle method and direct numerical simulation for modeling dense gas-solid flow of rough spheres [J].
Bian, Wei ;
Chen, Xizhong ;
Wang, Junwu .
CHEMICAL ENGINEERING SCIENCE, 2019, 210
[7]   INFLUENCE OF MECHANICAL PERTURBATION ON THE BREAKDOWN OF A LIQUID DIELECTRIC [J].
BOMMELI, B ;
FREI, C ;
RATAJSKI, A .
JOURNAL OF ELECTROSTATICS, 1979, 7 (AUG) :123-144
[8]   Effect of debris distribution on wall concavity in deep-hole EDM [J].
Cetin, S ;
Okada, A ;
Uno, Y .
JSME INTERNATIONAL JOURNAL SERIES C-MECHANICAL SYSTEMS MACHINE ELEMENTS AND MANUFACTURING, 2004, 47 (02) :553-559
[9]  
Choudhary SK., 2014, Int J Res Advent Technol, V2, P273
[10]   A Study on Plasma Channel Expansion in Micro-EDM [J].
Chu, Xuyang ;
Zhu, Kai ;
Wang, Chunmei ;
Hu, Zhipeng ;
Zhang, Yiru .
MATERIALS AND MANUFACTURING PROCESSES, 2016, 31 (04) :381-390