Inverse system based decoupling design and control strategy for crude oil heat exchanger networks

This work focuses on a decoupling control approach for the crude oil heat exchanger network to improve the energy efficiency and achieve continuous energy saving. The desired control variables are identified by the signed directed graph (SDG) model based on the complex network theory. Then the principal component analysis (PCA) method and the evaluation index are employed to construct the initial controller as well as the control variables pairing. The presented system is a multi-input multi-output (MIMO) control system where the coupling problems are considered, and a decoupling control strategy based on the inverse system theory of neural network is proposed. The existence of the inverse system is proved by the reversibility derivation, and the original system is decoupled into two second-order subsystems. Consequently, the proposed decoupling control system is tested on the example of heat exchanger network (HEN) belonging to Crude Distillation Unit. The fluctuating value of temperature is reduced averagely by 57.1% compared with the non-decoupling control strategy and the mean absolute percentage error is within 0.02 under different operating conditions. The results show that the proposed decoupling control method has excellent decoupling performance and can improve the control performance of the system.