Upcycled high-strength aluminum alloys from scrap through solid-phase alloying

被引:0
|
作者
Wang, Tianhao [1 ]
Li, Xiao [1 ]
Li, Zehao [1 ]
Liu, Tingkun [1 ]
Wang, Xiang [1 ]
Devaraj, Arun [1 ]
Powell, Cindy A. [1 ]
dos Santos, Jorge F. [1 ]
机构
[1] Pacific Northwest Natl Lab, Richland, WA 99354 USA
关键词
CU ALLOY; PRECIPITATION; EXTRUSION; WIRE;
D O I
10.1038/s41467-024-53062-2
中图分类号
O [数理科学和化学]; P [天文学、地球科学]; Q [生物科学]; N [自然科学总论];
学科分类号
07 ; 0710 ; 09 ;
摘要
Although recycling secondary aluminum can lead to energy consumption reduction compared to primary aluminum manufacturing, products produced by traditional melt-based recycling processes are inherently limited in terms of alloy composition and microstructure, and thus final properties. To overcome the constraints associated with melting, we have developed a solid-phase recycling and simultaneous alloying method. This innovative process enables the alloying of 6063 aluminum scrap with copper, zinc, and magnesium to form a nanocluster-strengthened high-performance aluminum alloy with a composition and properties akin to 7075 aluminum alloy. The unique nanostructure with a high density of Guinier-Preston zones and uniformly precipitated nanoscale eta'/Mg(CuZn)(2) strengthening phases enhances both yield and ultimate tensile strength by >200%. By delivering high-performance products from scrap that are not just recycled but upcycled, this scalable manufacturing approach provides a model for metal reuse, with the option for on-demand upcycling of a variety of metallic materials from scrap sources.
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页数:8
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