Usage of high-fidelity large eddy simulation to improve the turbulence modeling of Reynolds averaged navier stokes simulation in film cooling applications via a neural network

In this study, high-Fidelity Large eddy simulation (LES) data was used to create a surrogate turbulence model to enhance the estimation of turbulent heat flux in a Reynolds averaged Navier Stokes (RANS) solver for film cooling applications. The LES simulation (A flat plate film cooling application with a Reynolds number of 17,382, a blowing ratio of 1 and a density ratio of 2) was validated by comparison with experimental data. A correlation analysis was performed to identify the most influential parameters, and temperature gradient, velocity gradient, turbulent dissipation rate, shear strain rate, and turbulent viscosity ratio were selected as the most effective parameters. A second model was developed to create a Galilean-invariant model that remains unaffected by changes in the coordinate system. Neural network was applied to the LES training data to propose a modified surrogate dynamic turbulent Prandtl number to be applied to the k − ε realizable RANS simulation. The first surrogate model was implemented to two different geometries, one geometry was a flat plate film cooling similar to the training data but with different flow conditions, and another one was a more complex geometry with pressure gradient. The second model was only implemented on the second geometry and produced similar results. The surrogate models predicted a more accurate thermal field near the cooling wall (up-to 58 % error reduction) with a computational time complexity similar to the base RANS solver. © 2024 The Author(s)