Influences of substrate pore size on the morphology and separation performance of MoS2-interlayered thin-film nanocomposite membranes

Recent studies reveal the enhancement in water permeability for thin-film nanocomposite (TFN) membranes that incorporate an interlayer (TFNi), mainly when developed using substrates with larger pores. Nevertheless, the impact of substrate pore size on the membrane's morphology and separation performance requires further exploration. The study systematically investigates how the pore size of polycarbonate track-etched (PCTE) substrates influences these factors. Findings suggest that larger pores lead to rougher membrane surfaces and higher water permeance by reducing hydraulic transport resistance. However, optimal performance on larger pores requires a thicker MoS2 interlayer, leading to a thinner polyamide layer. Specifically, on PCTE-200 substrates, the MoS2 interlayer made up of large MoS2 nanosheets creates a more tortuous path for water molecules, limiting permeance. Conversely, smaller pores than the MoS2 nanosheets' dimensions obstruct the storage and diffusion of PIP monomers, negatively affecting the polyamide film and salt rejection. These findings underscore the significance of choosing the suitable substrate and adjusting interlayer thickness for creating TFN membranes with desired separation characteristics. The study provides valuable insights into the role of substrate selection and interlayer thickness in TFNi membrane design, offering guidelines for developing high-performance membranes for various separation tasks.