Grinding Force Modeling of Two-Dimensional Ultrasonic Vibration Assisted Grinding

被引:0
作者
Ma, Lian-Jie [1 ]
Sun, Li-Ye [1 ]
Qiu, Zhe [1 ]
Li, Hong-Shuang [1 ]
机构
[1] School of Control Engineering, Northeastern University at Qinhuangdao, Qinhuangdao
来源
Dongbei Daxue Xuebao/Journal of Northeastern University | 2024年 / 45卷 / 08期
关键词
alumina ceramics; grinding force; grinding force model; kinematic characteristics; ultrasonic vibration;
D O I
10.12068/j.issn.1005-3026.2024.08.009
中图分类号
学科分类号
摘要
Based on the study of the motion characteristics of a single abrasive particle under two-dimensional ultrasonic vibration,the average chip thickness was determined according to the principle of constant volume. Based on the geometric shape of the abrasive grain and the elastic recovery rate of the material,the chip deformation force model is derived. According to the friction force from the elastic contact between the abrasive particles and the workpiece and the chip outflow,the friction model is established. Considering the impact of high frequency vibration on the total grinding force,the impact force model is obtained. Combining the chip deformation force, friction force and impact force model, the grinding force model of two-dimensional ultrasonic grinding is obtained. Through the experimental study of two-dimensional ultrasonic grinding of alumina ceramic materials,the constants in the model are determined,and the rationality of the grinding force model is verified. The results show that the average errors between the experimental values and the theoretical values of the normal force and the tangential force are 11. 09% and 8. 07%,respectively,and the maximum error does not exceed 20%. Thus,the model has a predictive effect. © 2024 Northeast University. All rights reserved.
引用
收藏
页码:1135 / 1142and1192
相关论文
共 16 条
[11]  
Yang Jun, Li Zhi-peng, Li Wei, Et al., Study on micro-grinding force based on different single abrasive particle models[J], Journal of Hunan University(Natural Sciences), 45, 8, pp. 54-62, (2018)
[12]  
Ma L J, Gong Y D,, Chen X H., Study on surface roughness model and surface forming mechanism of ceramics in quick point grinding[J], International Journal of Machine Tools and Manufacture, 77, 2, pp. 82-92, (2014)
[13]  
Wang D X,, Ge P Q,, Bi W B,, Et al., Grain trajectory and grain workpiece contact analyses for modeling of grinding force and energy partition[J], International Journal of Advanced Manufacturing Technology, 70, 9, pp. 2111-2123, (2014)
[14]  
Kumar V C,, Hutchings I M., Reduction of the sliding friction of metals by the application of longitudinal or transverse ultrasonic vibration[J], Tribology International, 37, 10, pp. 833-840, (2004)
[15]  
Lang Xian-jun, He Yu-hui, Tang Jin-yuan, Et al., Grinding force model based on prominent height of abrasive submitted to Rayleigh distribution[J], Journal of Central South University(Science and Technology, 45, 10, pp. 3386-3391, (2014)
[16]  
Sun Li-ye, Li Hong-shuang, Han Ting-shui, Et al., Experimental study on influencing factors of grinding force of end face grinding alumina ceramics[J], Chinese Journal of Construction Machinery, 20, 2, pp. 161-166, (2022)