Fatigue fracture mechanism and life assessment for irregular film cooling hole structures in Ni-based single crystal turbine blades

被引:2
作者
Pei, H. Q. [1 ]
Shi, L. J. [1 ]
Ma, M. Q. [1 ]
Li, F. [1 ]
Li, Z. [1 ]
Wen, Z. X. [1 ]
Li, Z. W. [2 ]
Yue, Z. F. [1 ]
机构
[1] Northwestern Polytech Univ, Sch Mech Civil Engn & Architecture, Xian 710129, Peoples R China
[2] Tongji Univ, Sch Aerosp Engn & Appl Mech, Shanghai 200092, Peoples R China
基金
中国国家自然科学基金;
关键词
Ni-based single crystal turbine blades; Irregular film cooling holes; Crystal shaping theory; Fatigue life; BEHAVIOR; PREDICTION;
D O I
10.1016/j.engfracmech.2024.110506
中图分类号
O3 [力学];
学科分类号
08 ; 0801 ;
摘要
Film cooling holes are the main cooling structures in nickel-based single-crystal cooling turbine blades. To evaluate the low-cycle fatigue life of irregular gas film holes, nine types of Ni-based single-crystal flat-plate test pieces with irregular film cooling holes of different shapes were designed in this study. Fatigue tests were performed at high temperature (850 degree celsius) and the multiscale fracture mechanisms of the samples analyzed in detail. The stress-strain field around the irregular film cooling holes was analyzed based on crystal plasticity theory using the finite element method. Three life prediction models based on the Coffin-Manson-Basquin formula, maximum principal strain, and crystal plasticity theory were proposed to predict the fatigue life of irregular film-cooled pore structures. The predicted results are all within the double-error band.
引用
收藏
页数:19
相关论文
共 50 条
  • [11] Effects of Blade Curvature on Fatigue Life of Nickel-Based Single Crystal Structures with Film-Cooling Holes
    Wen, Zhixun
    Zhang, Yamin
    Li, Youliang
    Yue, Zhufeng
    [J]. MECHANICAL AND CREEP BEHAVIOR OF ADVANCED MATERIALS, 2017, : 207 - 215
  • [12] RA-based fretting fatigue life prediction method of Ni-based single crystal superalloys
    Sun, Shouyi
    Li, Lei
    Yang, Weizhu
    Yue, Zhufeng
    Wan, Huan
    [J]. TRIBOLOGY INTERNATIONAL, 2019, 134 : 109 - 117
  • [13] Prediction method for creep life of thin-wall specimen with film cooling holes in Ni-based single-crystal superalloy
    Wen, ZhiXun
    Liang, JianWei
    Liu, ChenYu
    Pei, HaiQing
    Wen, ShiFeng
    Yue, ZhuFeng
    [J]. INTERNATIONAL JOURNAL OF MECHANICAL SCIENCES, 2018, 141 : 276 - 289
  • [14] Experimental and analytical investigation on service life of film cooling structure for single crystal turbine blade
    Guo, Zixu
    Song, Ziyuan
    Fan, Jun
    Yan, Xiaojun
    Huang, Dawei
    [J]. INTERNATIONAL JOURNAL OF FATIGUE, 2021, 150
  • [15] Change in Failure Behavior and Fatigue Life of Single-Crystal Ni-Based Superalloys Under Thermomechanical Fatigue Loading
    Dao, Van Hung
    Yun, Hee Soo
    Koo, Jeon Sang
    Jaeyeong, Park
    Nahm, Seung Hoon
    [J]. METALS AND MATERIALS INTERNATIONAL, 2024, 30 (08) : 2143 - 2157
  • [16] Surface strengthening and fatigue life improvement of single crystal Ni-based superalloys via laser shock peening without coating
    Dang, Xiaofeng
    Liang, Xiaoqing
    Luo, Sihai
    Li, Yao
    Jiao, Yang
    Tian, Zeng
    He, Weifeng
    [J]. MATERIALS & DESIGN, 2023, 232
  • [17] Experimental investigation on low cycle fatigue properties of Ni-based alloy with single hole
    Li, Zhenwei
    Gao, Hangshan
    Wang, Zhaohan
    Zhao, Yanchao
    Wen, Zhixun
    Yue, Zhufeng
    [J]. INTERNATIONAL JOURNAL OF MATERIALS RESEARCH, 2020, 111 (06) : 519 - 525
  • [18] Mechanisms of Dwell Fatigue in Single Crystal Ni-Based Superalloys at Intermediate Temperatures
    Woolrich, J. M.
    Gray, S.
    Edmonds, I. M.
    Saunders, E. A.
    Rae, C. M. F.
    [J]. SUPERALLOYS 2024, ISS 2024, 2024, : 439 - 449
  • [19] Creep life prediction of Ni-based single-crystal superalloy plate with film-cooling holes using a modified critical distance method based on the improved weight function
    Wang, Ping
    Wen, Zhixun
    Li, Meng
    Lu, Guangxian
    Li, Zhenwei
    He, Pengfei
    [J]. FATIGUE & FRACTURE OF ENGINEERING MATERIALS & STRUCTURES, 2024, 47 (01) : 108 - 123
  • [20] Effects of roundness of laser formed film cooling holes on fatigue life of nickel based single crystal
    Chen, L.
    Hu, W. B.
    Wen, Z. X.
    Yue, Z. F.
    Gao, Y. F.
    [J]. MATERIALS AT HIGH TEMPERATURES, 2014, 31 (01) : 18 - 26