Cutting Characteristics and Reliability Analysis of Conical Picks Containing Prefabricated Grooved Rocks

被引:0
作者
Zhang, Xin [1 ]
Li, Juntao [1 ]
Li, Xu [1 ]
Li, Qinghai [2 ]
机构
[1] Shandong Univ Sci & Technol, Coll Mech & Elect Engn, Qingdao, Peoples R China
[2] Ordos Energy Co, Zhuanlongwan Coal Mine, Ordos, Peoples R China
来源
EKSPLOATACJA I NIEZAWODNOSC-MAINTENANCE AND RELIABILITY | 2024年 / 26卷 / 04期
关键词
reliability; cutting load; roadheader; conical pick; prefabricated groove; NUMERICAL-SIMULATION; WEAR;
D O I
10.17531/ein/191694
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
When a roadheader breaks hard rock in a roadway, the excessive cutting load causes the conical pick to experience abnormal wear, which impacts equipment stability. To improve the reliability of hard rock cutting equipment, the dynamic characteristics of prefabricated grooved rocks during cutting were investigated using a single pick cutting experimental bench in rock crushing experiments, and a conical pick cutting rock breaking finite element model was established. The rock stress state under different cutting depths and spacing conditions was analyzed, and the cutting force and the trend of the change in the specific energy consumption were elucidated. The results show that prefabricated grooves can effectively reduce the cutting load and specific energy consumption, the cutting depth and conical pick-groove spacing are the key factors affecting the cutting characteristics, and a reasonable choice of spacing and depth can help reduce the wear of conical picks and improve the working reliability of roadheaders.
引用
收藏
页数:16
相关论文
共 30 条
[1]   An Experimental Study of Cutting Performances of Worn Picks [J].
Dogruoz, Cihan ;
Bolukbasi, Naci ;
Rostami, Jamal ;
Acar, Cemil .
ROCK MECHANICS AND ROCK ENGINEERING, 2016, 49 (01) :213-224
[2]   Experimental research on laser thermal rock breaking and optimization of the process parameters [J].
Guo, Chenguang ;
Sun, Yu ;
Li, Qiang ;
He, Shunzhi ;
Zhang, Jianzhuo ;
Zhang, Yin ;
Zhang, Yin .
INTERNATIONAL JOURNAL OF ROCK MECHANICS AND MINING SCIENCES, 2022, 160
[3]   Performance Study of Hard Rock Cantilever Roadheader Based on PCA and DBN [J].
Guo, Desai ;
Song, Zhanping ;
Liu, Naifei ;
Xu, Tian ;
Wang, Xiang ;
Zhang, Yuwei ;
Su, Wanying ;
Cheng, Yun .
ROCK MECHANICS AND ROCK ENGINEERING, 2024, 57 (04) :2605-2623
[4]   Crack coalescence behavior of sandstone specimen containing two pre-existing flaws under different confining pressures [J].
Huang, Yan-Hua ;
Yang, Sheng-Qi ;
Tian, Wen-Ling .
THEORETICAL AND APPLIED FRACTURE MECHANICS, 2019, 99 :118-130
[5]   Numerical study of hard rock breakage under indenter impact by the hybrid FDEM [J].
Jiang, Hongxiang ;
Cai, Zhiyuan ;
Zhao, Huihe .
ENGINEERING FRACTURE MECHANICS, 2020, 233
[6]   Experimental and Numerical Investigation of Hard Rock Breakage by Indenter Impact [J].
Jiang, Hongxiang ;
Cai, Zhiyuan ;
Wang, Ouguo ;
Meng, Deguang .
SHOCK AND VIBRATION, 2020, 2020
[7]  
Li B, 2022, B ENG GEOL ENVIRON, V81, DOI 10.1007/s10064-022-02594-2
[8]   Numerical simulation on interaction stress analysis of rock with conical picks [J].
Li, H. S. ;
Liu, S. Y. ;
Xu, P. P. .
TUNNELLING AND UNDERGROUND SPACE TECHNOLOGY, 2019, 85 :231-242
[9]   Numerical simulation and experimental investigation on fracture mechanism of granite by laser irradiation [J].
Li, Meiyan ;
Han, Bin ;
Zhang, Shiyi ;
Song, Lixin ;
He, Qingkun .
OPTICS AND LASER TECHNOLOGY, 2018, 106 :52-60
[10]   Mechanical Behavior and Fracture Characteristics of Rock with Prefabricated Crack under Different Triaxial Stress Conditions [J].
Li, Zhaolin ;
Wang, Lianguo ;
Li, Wenshuai .
MINERALS, 2022, 12 (06)