Progressive Erosion and Pump Performance Prediction of Double Suction Centrifugal Pump Vane Based on Dynamic Boundary

被引:0
作者
Shen, Xiaobo [1 ]
Li, Rennian [1 ,2 ]
Han, Wei [1 ,2 ]
Chen, Diyi [3 ]
Sun, Jianghe [4 ]
Tian, Yaping [4 ]
机构
[1] College of Energy and Power Engineering, Lanzhou University of Technology, Lanzhou
[2] Key Laboratory of Advanced Pumps, Lanzhou University of Technology, Valves and Fluid Control System of the Ministry of Education, Lanzhou
[3] College of Water Resources and Architectural Engineering, Northwest a and F University, Shaanxi, Yangling
[4] Water Resources and Hydropower Surveyand Design Research Institute Co. Ltd., Lanzhou
来源
Nongye Jixie Xuebao/Transactions of the Chinese Society for Agricultural Machinery | 2024年 / 55卷 / 07期
关键词
double suction centrifugal pump; dynamic boundary; erosion prediction; progressive erosion; vane;
D O I
10.6041/j.issn.1000-1298.2024.07.020
中图分类号
学科分类号
摘要
The change of overflow boundary morphology with erosion time is important to objectively and realistically reflect the erosion characteristics of double suction centrifugal pumps and erosion morphology. The Euler - Lagrange method and the dynamic boundary method of geometric reconstruction of the erosion wall were used to calculate the solid-liquid two-phase flow of the double suction centrifugal pump of Jingtaichuan Pumping Station in Gansu Province under the average sand content and the value of grain size of the Yellow River. The progressive erosion characteristics of the pump vanes were predicted, and the effects of the vane erosion mechanism and the change of wall geometry on the pump performance were analyzed combining the experimental data. The results showed that taking the maximum value of the impact angle function corresponded to the impact angle a0 as a threshold to distinguish erosion patterns. If impact angle was less than the threshold, the erosion pattern was liking a rounded crater, if it was bigger than the threshold, the erosion pattern was liking a groove. The erosion rate was high in areas where the impact angle was in the range 50° ~75° and the impact velocity was high, which both led to high level of blade erosion. The prediction period was divided into three phases based on the characteristics of the rate of change of the hydraulic performance loss. The erosion rate had the largest growth rate in the early stages, but the values were orders of magnitude smaller than those in the middle and late stages, so that the head loss rate, efficiency loss rate and mass loss rate of blade in the first 1 000 hours of erosion was less than in other stages. All these parameters showed a trend of slow growth in the early stage, fast growth in the middle stage and slow growth in later stage, and maximum growth rate in the middle stage, values of 1.51 X 10 , 1. 97 X 10 , and 4. 12 X 10 respectively. Erosion caused the fastest performance degradation of double suction centrifugal pump in the 1 000 hours to 6 000 hours erosion length range. © 2024 Chinese Society of Agricultural Machinery. All rights reserved.
引用
收藏
页码:212 / 220
页数:8
相关论文
共 30 条
[11]  
OLUWASEUN E A, CARLOS A R D., Prediction of thickness loss in a standard 90° elbow using erosion-coupled dynamic mesh [J], Wear, 460, (2020)
[12]  
ZHU D S, LI Q Q, OU G F, Et al., Gas - solid erosion study of elbow pipe based on erosion dynamic grid technology [ J ], Journal of Applied Fluid Mechanics, 15, 6, pp. 1837-1850, (2022)
[13]  
DONG Yunshan, QIAO Zongliang, SI Fengqi, Et al., A novel method for the prediction of erosion evolution process based on dynamic mesh and its applications[ J], Catalysts, 8, 10, (2018)
[14]  
FABIAN H, OLIVER K, STEFAN R., Numerical prediction of slurry erosion and its influence on prevailing flow conditions using a dynamic mesh method[ J], IOP Conference Series
[15]  
Earth and Environmental Science, 774, 1, (2021)
[16]  
DUARTE CAR, FRANCISCO J., Dynamic mesh approaches for eroded shape predictions[ J], Wear, 484, (2020)
[17]  
MORSI S A, ALEXANDER A J., An investigation of particle trajectories in two-phase flow systems [ J ], Journal of Fluid Mechanics, 55, 2, pp. 193-208, (1972)
[18]  
PENG W, CAO X., Numerical simulation of solid particle erosion in pipe bends for liquid - solid flow[ J], Powder Technology, 294, pp. 266-279, (2016)
[19]  
FAETH G., Spray atomization and combustion, 24th Aerospace Sciences Meeting, (1986)
[20]  
GRANT G, TABAKOFF W., Erosion prediction in turbomachinery resulting from environmental solid particles [ J ], Journal of Aircraft, 12, 5, pp. 471-478, (1975)