Fundamental research on hobbing with minimal quantity lubrication of cutting oil (influence of viscosity grade of base oil)

被引:0
作者
Matsuoka, Hironori [1 ]
Tsuda, Yoshihiro [1 ]
Suda, Satoshi [1 ]
Yokota, Hideo [1 ]
机构
[1] Department of Mechanical and Energy Systems Engineering, Oita University, Oita-shi, Oita 870-1192
来源
Nihon Kikai Gakkai Ronbunshu, C Hen/Transactions of the Japan Society of Mechanical Engineers, Part C | 2006年 / 72卷 / 08期
关键词
Crater wear; Cutting; Finished surface roughness; Flank wear; Fly tool; Gear; Hobbing; MQL; Viscosity grade;
D O I
10.1299/kikaic.72.2641
中图分类号
学科分类号
摘要
This paper investigates the influence of viscosity of oil on flank wear, crater wear and finished surface roughness with minimal quantity lubrication (MQL) system, when changing the kinds of coating films of the hob. Experiments were carried out using a fly tool. As a consequence, the following points were clarified: (1) When using the TiN and (Al, Ti) N coated tools, the flank wear and the crater wear increase with an increase of the viscosity of the oil in the range from 19.1 mm2s to 30.5mm2/s in the viscosity grade, after that, it decreases with the oil having high viscosity of 47.6 mm 2/s. (2) The surface roughness obtained with the low viscosity of the oil is the smallest in all oils tested at the beginning on cutting, and it showed almost the same value as the theoretical roughness at the end of cutting. (3) From the viewpoints of the primary performance such as the flank wear and the crater wear, and the secondary performance of the oxidation stability, the oil having low viscosity of 19.1 mm2/s is suitable for MQL system in hobbing.
引用
收藏
页码:2641 / 2649
页数:8
相关论文
共 27 条
  • [1] Klocke F., Eisenblatter G., Dry cutting, Annals of the CIRP, 46, 2, pp. 519-529, (1997)
  • [2] Suzuki Y., Developments in turning with oil-water combined mist, Journal of Japanese Society of Tribologists, 47, 7, pp. 526-532, (2002)
  • [3] Weinert K., Et al., Dry machining and minimum quantity lubrication, Annals of the CIRP, 53, 2, pp. 511-537, (2004)
  • [4] Suda S., Et al., Evaluation of machinability with MQL system and effectiveness in production lines, Proceedings of the International Tribology Coference Nagasaki, 2000, pp. 230-235, (2000)
  • [5] Nakae M., Improvement of scratch marks on the surface of gear teeth in hobbing with mist supply, Report of Research Committee on High Quality Manufacturing and Performance of Gears (in Japanese), pp. 40-41, (2004)
  • [6] Suda S., Et al., A synthetic ester as an optimal cutting fluid for minimal quantity lubrication machining, Annals of the CIRP, 51, 1, pp. 95-98, (2002)
  • [7] Sakai T., Et al., Effect of operating conditions on lubricating performance of mineral oils iu four-ball testing Part D-variation of lubricating performance with operating conditions and viscosity grades, Junkatsu, 32, 1, pp. 62-68, (1987)
  • [8] Yamamoto Y., Matsui S., Effects of mineral oil viscosity on scuffing resistance in sliding contacts (part 1) - Reration between scuffing resistance and operating conditions, Junkatsu, 29, 4, pp. 279-286, (1984)
  • [9] Matsuoka H., Et al., Influence of viscosity of base oil on effect of additive in cutting oil for hobbing, Transactions of the Japan Society of Mechanical Engineers, Series C, 61, 581, pp. 273-280, (1995)
  • [10] Katsuki A., Matsuoka H., Correspondence in tool wear between hobbing and cutting using a fly-tool, Reports of the Faculty of Engineering Oita University, 23, pp. 7-13, (1991)