Separation of uranium from lanthanides (La, Ce, Nd) and purification of waste salt via aluminum electrodes with different structures in LiCl-KCl eutectic

Aluminum is an ideal cathode material for the pyrochemical reprocessing of spent nuclear fuels. However, there is a lack of large-scale experiments to further assess its performance. Here we designed several Al electrodes with sheet, rod, and porous morphologies, and employed them in separating actinides (An) from lanthanides (Ln) and purifying the waste salts in about 500 g of LiCl-KCl eutectic melt at 773 K. By applying a constant potential of -1.2 V vs. Ag/AgCl, U can be separated from Ln (La, Ce, and Nd) by forming Al-U alloys consisting of Al3U and Al4U with high separation factors and current efficiency. Among all Al electrodes used in our experiments, the porous-shaped ones show the fastest electrochemical reaction rate, and hence only 56 h were required to achieve the separation. Subsequently, the purification of the waste salts from U-Ln separation was conducted via constant potential electrolysis at -1.5 V vs. Ag/AgCl on porous-shaped Al electrodes. About 99.9 % of Ln was extracted via forming Al-Ln alloys, leaving a purified electrolyte that can be reused. In all, about 17 g of U metals and 1 kg of waste salts were successfully reprocessed in our large-scale experiments, which envisions the feasibility of applying Al electrodes in engineering-scale pyrochemical reprocessing.