Design Methods of Aluminium Pin-Ended Columns with Topology-Optimised Cross-Sections

This paper presents a numerical study of topology-optimised pin-end aluminium alloy columns using finite element analysis (FEA). The FEA models integrate geometric imperfections and material nonlinearity, and are validated against experimental findings from the existing literature. ABAQUS v.6.15 (release 2020) is used in preparing the FEA models and obtaining the analysis results. Furthermore, modern design methodologies including Eurocode 9, the direct strength method (DSM), and the continuous strength method (CSM) are employed to assess the maximum load capacity of such columns. Parametric investigations encompass diverse parameters such as varied cross-sections, column lengths, and global and local imperfections. By analysing a total of 288 FE models, incorporating 16 column cross-sections across two lengths with nine distinct imperfections, this study compares results with those derived from modern design methodologies. Thus, this research elucidates the behaviour of novel cross-sections and the application of contemporary design techniques in their analysis.