Precision cutting of ceramics with milling tool of single crystalline diamond

被引:0
作者
Suzuki, Hirofumi [1 ]
Okada, Mutsumi [2 ]
Okada, Koichi [3 ]
Ito, Yosuke [3 ]
机构
[1] Department of Mechanical Engineering, Chubu University, 1200 Matsumoto, Kasugai, 487-8501, Aichi
[2] Chubu University, 1200 Matsumoto, Kasugai, 487-8501, Aichi
[3] NS Tool Co. Ltd, 2-11 Matsuzakataira, Taiwa, Kurokawa, 981-3408, Miyagi
关键词
Micro milling tool; Precision cutting; Single crystalline diamond; Tool wear; Tungsten carbide;
D O I
10.20965/ijat.2015.p0026
中图分类号
学科分类号
摘要
Micro milling tools made of Single Crystalline Diamond (SCD) have been developed to machine micro dies and molds made of ceramics. The milling tools of a cylindrical SCD having many sharp cutting edges are fabricated 3-dimensionally by scanning a laser beam. Flat shape of binder-less tungsten carbide mold was cut with the developed milling tool to evaluate the tool wears and its life. Some micro aspheric molds of tungsten carbide were cut with the milling tool at a rotational speed of 50,000 min−1. The ceramic molds were cut in the ductile mode. By cutting with the milling tool, the form accuracy obtained was about 100 nm P–V and the surface roughness 8 nm Rz. © 2014, Fuji Technology Press. All rights reserved.
引用
收藏
页码:26 / 32
页数:6
相关论文
共 50 条
  • [31] Some observations on the wear of diamond tools in ultra-precision cutting of single-crystal silicon
    Yan, JW
    Syoji, K
    Tamaki, J
    WEAR, 2003, 255 (7-12) : 1380 - 1387
  • [32] Monitoring of tool wear of single crystal diamond tool in ultra-precision cutting of aluminum alloy (1st Report) - Consideration of effective parameters in indirect method for monitoring of tool wear
    Iwamoto, Ryuichi
    Kondo, Eiji
    Yoshidome, Suguya
    Ichiki, Koichi
    Kawagoishi, Norio
    Seimitsu Kogaku Kaishi/Journal of the Japan Society for Precision Engineering, 2009, 75 (06): : 757 - 761
  • [33] Characterizations of nano-crystalline diamond coating cutting tools
    Hu, J.
    Chou, Y. K.
    Thompson, R. G.
    Burgess, J.
    Street, S.
    SURFACE & COATINGS TECHNOLOGY, 2007, 202 (4-7) : 1113 - 1117
  • [34] Planing of Cobalt-Free Tungsten Carbide Using a Diamond Tool - Cutting temperature and tool wear
    Yui, Akinori
    Matsuoka, Hiroshi
    Kitajima, Takayuki
    Okuyama, Shigeki
    ADVANCES IN ABRASIVE TECHNOLOGY XI, 2009, 389-390 : 132 - +
  • [35] Tool Wear in Diamond Cutting Sinusoidal Microstructured Surfaces
    Zhang, Haijun
    Zhou, Ming
    MACHINING AND ADVANCED MANUFACTURING TECHNOLOGY X, 2010, 431-432 : 94 - 97
  • [36] PERFORMANCE OF DIFFERENT DIAMOND CUTTING TOOLS IN FACE MILLING OF CEMENTED CARBIDE
    Nestler, A.
    Schubert, A.
    MM SCIENCE JOURNAL, 2021, 2021 : 5038 - 5045
  • [37] Enhancing machining efficiency and precision: Water-jet guided laser fabrication of diamond micro-milling tool
    Chen, Junyun
    Chen, Shilong
    Lin, Zihao
    Jin, Tianye
    Nie, Anmin
    OPTICS AND LASER TECHNOLOGY, 2025, 181
  • [38] Cutting Tool Equipped with a Synthetic Diamond Polycrystal with a Polycrystalline Diamond CVD Coating
    V. I. Gritsyna
    K. I. Koshevoy
    O. A. Opalev
    E. N. Reshetnyak
    V. E. Strel’nitskij
    A. O. Lyamtseva
    A. O. Chumak
    S. A. Klymenko
    O. O. Bochechka
    O. I. Chernienko
    Journal of Superhard Materials, 2025, 47 (2) : 151 - 158
  • [39] Research on MD simulation for diamond tool cutting iron
    Zhang, Lan
    Sun, Yongquan
    Wang, Gang
    Liu, Ming
    MOLECULAR SIMULATION, 2021, 47 (01) : 46 - 57
  • [40] The effects of cutting parameters and tool geometry on cutting forces and tool wear in milling high-density fiberboard with ceramic cutting tools
    Zhu, Zhaolong
    Guo, Xiaolei
    Ekevad, Mats
    Cao, Pingxiang
    Na, Bin
    Zhu, Nanfeng
    INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2017, 91 (9-12) : 4033 - 4041