Damage mechanisms of SiC fibers and BN interphase in SiCf/SiC composites during NITE process

In this work, the mechanical behavior of NITE-SiCf/SiC composites, accompanied by the damage mechanisms of SiC fibers and BN interphase during NITE process, are investigated. The results show that the fracture characteristic of NITE-SiCf/SiC composite is transformed from quasi-ductile mode to brittle mode with the elevating temperature, as well as severe damage of SiC fiber and BN interphase. The damage of SiC fibers is originated from high temperature, sintering aids corrosion and matrix compression. High temperature and sintering aids diffusion lead to the grain growth and strength degradation of SiC fibers. The damage of BN interphase is caused by the sintering aids corrosion, mainly the reaction of Al2O3, and matrix compression. The stress distribution is simulated via finite element analysis proving that up to 17.5 GPa and 17.0 GPa stress originated from matrix shrinkage during sintering process is applied to the fiber and interphase respectively, making the fiber deformation and interphase fragmentation. The degraded fiber strength and destroyed interphase structure weaken the load-bearing capacity and crack deflection ability, causing degradation of mechanical properties and reliability of composites. This work helps to comprehensively understand and optimize the properties of SiCf/SiC composites prepared by NITE process.