A study on fatigue strength evaluation of cast steel under variable stress conditions

被引:0
作者
Yamada T. [1 ]
Yamashita Y. [1 ]
Tamura M. [1 ]
Nakashima K. [1 ]
机构
[1] Structural Strength Department, IHI Corporation, Isogo-ku, Yokohama-shi, Kanagawa, 235-8501
来源
Nihon Kikai Gakkai Ronbunshu, A Hen/Transactions of the Japan Society of Mechanical Engineers, Part A | 2010年 / 76卷 / 761期
关键词
Cast steel; Fatigue; Intrinsic flaw; Predicted fatigue limit; Variable stress;
D O I
10.1299/kikaia.76.109
中图分类号
学科分类号
摘要
In this study, evaluation method for fatigue strength of cast steel under variable stress amplitude conditions in addition to constant stress amplitude condition was investigated. Fatigue tests were carried out using round bar specimen of SCW480 cast steel. As the experimental results, fatigue strength property was greatly sensitive to the intrinsic flaws of cast steel and stress patterns and it was difficult to determine fatigue evaluation curve using conventional S-N curve. Therefore, the predicted fatigue limit of flawed material, which was obtained based on threshold condition of small crack growth, was used as the parameter considering the intrinsic flaw size in order to eliminate the effect of the flaws to fatigue strength property. From S-N curve modified by the predicted fatigue limit, it was found that there was little variability in fatigue strength property. In addition, variable stress amplitude test results showed shorter fatigue life and constant and variable stress amplitude test results were determinately separate. Their plots could be represented by different two curves and fatigue evaluation curves considering variable stress amplitude conditions could be obtained without depending on not only the intrinsic flaw size but also variable stress patterns.
引用
收藏
页码:109 / 116
页数:7
相关论文
共 21 条
  • [1] Yamada K., Miyakawa S., Yosikawa S., Hasimoto A., Effect of casting defect on the fatigue strength of aluminum die casting materials, Transactions of the Japan Society of Mechanical Engineers, Series A, 68, 667, pp. 515-521, (2002)
  • [2] Kobayashi M., Matsui T., Prediction of fatigue strength of aluminum casting alloys by the area parameter model, Transactions of the Japan Society of Mechanical Engineers, Series A, 62, 594, pp. 341-346, (1996)
  • [3] Yamabe J., Kobayashi M., Nakajima N., Evaluation of fatigue strength of ductile cast iron composed of ferrite-pearlite structures with casting surfaces effect of surface roughness, microstructure transition layers and defects on fatigue strength, Transactions of the Japan Society of Mechanical Engineers, Series A, 71, 701, pp. 116-123, (2005)
  • [4] Sugiyama Y., Asami K., Matsuoka S., Quantitative evaluation method of fatigue limit of materials with defects and its investigation using ductile cast iron, Transactions of the Japan Society of Mechanical Engineers, Series A, 58, 556, pp. 2287-2292, (1992)
  • [5] Murakami Y., Endo M., Effects of hardness and crack geometry on Δk<sup>th</sup> of small cracks, Journal of the Society of Materials Science, 35, 395, pp. 911-917, (1986)
  • [6] Murakami Y., Metal Fatigue: Effects of Small Defects and Nonmetallic Inclusions, pp. 233-252, (1993)
  • [7] Suzuki H., A basic study on the fatigue reliability of the spheroidal graphite iron with high tension and toughness 1st report, a fractographic study on the influence of the matrix structure on the fatigue limit under axial loadings, Transactions of the Japan Society of Mechanical Engineers, Series A, 58, 555, pp. 2028-2033, (1992)
  • [8] Suzuki H., A basic study on fatigue reliability of spheroidal graphite iron with high tension and toughness 2nd report, influences of microdefect on fatigue strength of austempered spheroidal graphite iron, Transactions of the Japan Society of Mechanical Engineers, Series A, 61, 585, pp. 906-912, (1995)
  • [9] Kikukawa M., Jono M., Song J., The cyclic plastic strain and cumulative fatigue damage fatigue damage caused by the stress below the fatigue limit, Journal of the Society of Materials Science, 21, 227, pp. 753-758, (1972)
  • [10] Kikukawa M., Jono M., Song J., The cyclic plastic strain and cumulative fatigue damage under actual loadings critical modified S-N curve in the region below the fatigue limit, Journal of the Society of Materials Science, 23, 252, pp. 753-758, (1974)