Systematic experimental analysis of electrochemical discharge machining process

被引:3
作者
Kulkarni, Anjali V. [1 ]
机构
[1] Centre for Mechatronics, ME Department, Indian Institute of Technology, Kanpur
关键词
Discharge formation mechanism; Discharge-affected region; ECDM; Electrochemical discharge machining; Energy analysis; Energy density; In situ; Material removal mechanism; Micromachining; Pyrometer; Qualitative analysis; Quantitative analysis; Synchronised measurements; Systematic experimental analysis; Transient;
D O I
10.1504/IJMMM.2009.027324
中图分类号
学科分类号
摘要
A systematic qualitative and quantitative analysis of electrochemical discharge machining (ECDM) process through experimental investigations is presented. In situ, transient measurement of temperature (remotely sensed by pyrometer, at discharge striking zone) synchronised with online process current have been performed. These synchronised measurements have led to qualitative formulation of the discharge formation and material removal mechanisms. Two verities of K-type are used to sense the temperature at workpiece surface and temperature of electrolyte in the ECDM cell. With the online and post process measurements, quantitative analysis of the process is performed in terms of energy density striking the surface, geometry of discharge-affected (striking) region, metal removal rate (MRR), energy associated with major process components and efficiency of the process. Energy density associated with a single discharge is experimentally determined. Capability of single discharge has been explained for utilisation of ECDM process for micromachining. Copyright © 2009, Inderscience Publishers.
引用
收藏
页码:194 / 212
页数:18
相关论文
共 20 条
  • [1] Basak I., Ghosh A., J. of Materials Processing Technology, 71, pp. 350-359, (1997)
  • [2] Bhattacharyya B., Doloi B., Mitra S., Sorkhel S.K., Experimental analysis on the electrochemical discharge machining (ECDM) system for advanced ceramics, International Conference on Precision Engineering, ICPE, pp. 715-720, (1997)
  • [3] Bhattacharyya B., Doloi B.N., Sorkhel S.K., Experimental investigations into electrochemical discharge machining (ECDM) of non-conductive ceramic materials, Journal of Materials Processing Technology, 95, pp. 145-154, (1999)
  • [4] Chikamori K., Grooving on silicon nitride ceramics with arc discharge in electrolyte, Int. J. Jpn. Soc. Prec. Eng, 25, 2, pp. 109-110, (1991)
  • [5] Fascio V., Wuthrich R., Bleuler H., Spark assisted chemical engraving in the light of electrochemistry, Electrochimica Acta, 49, pp. 3997-4003, (2004)
  • [6] Gautam N., Jain V.K., Experimental investigations into ECSD process using various tool kinematics, Int. J. Machine Tools & Manufacture, 38, 1, pp. 115-273, (1998)
  • [7] Grzegorz Skrabalak B., Zybura-Skrabalak M., Ruszaj A., Building of rules base for fuzzy-logic control of the ECDM process, Journal of Materials Processing Technology, 149, pp. 530-535, (2004)
  • [8] Jain V.K., Chak S.K., Electro chemical spark trepanning of alumina and quartz, Machining Science & Technology, (2000)
  • [9] Jain V.K., Choudhury S.K., Ramesh K.M., On the machining of alumina and glass, Int. J. Machine Tools & Manufacture, 42, pp. 1269-1276, (2002)
  • [10] Jain V.K., Dixit P.M., Pandey P.M., Int. J. of Machine Tools and Manufacture, 39, pp. 165-186, (1999)