Effect of cutting speed on residual stress of special coating during remanufacturing

被引:0
作者
Sun, Ye-Wang [1 ,2 ]
Zhang, Jia-Ying [2 ]
Zhang, Zhi-Jing [1 ]
Xu, Bin-Shi [2 ]
机构
[1] School of Mechanical Engineering, Beijing Institute of Technology, Beijing
[2] National Key Laboratory for Remanufacturing, Academy of Armored Forces Engineering, Beijing
来源
Journal of Beijing Institute of Technology (English Edition) | 2015年 / 24卷 / 02期
关键词
Arc spaying coating; Coating cutting; Experimental research; Finite element method (FEM) analysis; Residual stress;
D O I
10.15918/j.jbit1004-0579.201524.0209
中图分类号
学科分类号
摘要
To study the residual stress of the special coating at different cutting speeds, the cutting of FeAlCrBSiNb coating is analyzed with the finite element method (FEM) and experiment according to the coating characteristics. The CNC machine tool is used to cut the coating and the X-ray stress equipment is used to measure the residual stress of coating. The experimental and FEM results agree with each other. Also, the residual-stress coating depth is deeper and the residual stress of the coating surface is larger with increasing cutting speed. In addition, the residual stress of the coating surface is in the suppression state affected by axial residual stress and circumferential residual stress, and the residual stress of the deeper coating is in the tensile state based on the original state of arc spraying and cutting process. ©, 2015, Beijing Institute of Technology. All right reserved.
引用
收藏
页码:194 / 200
页数:6
相关论文
共 12 条
[1]  
Xu B., Zhu S., Theories and Technologies on Surface Engineering, (2010)
[2]  
Wang M., Xu B., Dong S., Et al., Experimental investigation into the effect of cutting parameters on cutting forces in turning of Fe-based amorphous overlay for remanufacture, International Journal of Advanced Manufacturing Technology, 65, 5, pp. 735-743, (2013)
[3]  
Chen Y., Liang X., Liu Y., Et al., Prediction of residual stresses in thermally sprayed steel coatings considering the phase transformation effect, Materials and Design, 31, pp. 3852-3858, (2010)
[4]  
Zhang X.C., Xu B.S., Wang H.D., Et al., Thermo-mechanical integrity of coatings with residual stresses, Fracture Mechanics 2004-Symbosium of Environment Effects on Fracture and Damage, (2004)
[5]  
Cheng J., Liang X., Chen Y., Et al., Residual stress in electric arc sprayed coatings for remanufacturing, Transactions of the China Welding Institution, 29, pp. 17-20, (2008)
[6]  
Chen R., Principles of Machining, (2012)
[7]  
Sun Y., Liu H., Lu Z., Finite element simulation and experimental research of residual stress in the cutting based on the coupled thermo-mechanical model, Chinese Journal of Mechanical Engineering, 47, 1, pp. 187-193, (2011)
[8]  
Wang S., Ai X., Zhao J., Et al., Effect of cutting speed on residual stress of workpiece by using FEM, Machine Tool Technology, 39, 9, pp. 33-36, (2005)
[9]  
Xin M., Xie L., Wang X., Et al., Study on the surface residual stress of high hardness and strength alloy steel in high speed milling, Transactions of Beijing Institute of Technology, 30, 1, pp. 19-23, (2010)
[10]  
Tan M., Residual Stress Control Research on Machined Surface for Pre-stress Cutting, (2012)