Grindability of extruded and 3D printed PEEK samples

被引:0
作者
Linke, Barbara S. [1 ]
Georgens, Alexander [1 ]
Romero, Christopher [1 ]
Garcia, Tanya C. [2 ]
Marcellin-Little, Denis J. [2 ]
机构
[1] Department of Mechanical and Aerospace Engineering, University of California Davis, 1 Shields Ave, Davis, 95616, CA
[2] J.D. Wheat Veterinary Orthopedic Research Laboratory, School of Veterinary Medicine, University of California Davis, 1 Shields Ave, Davis, 95616, CA
关键词
AM post-processing; belt grinding; grinding; manual grinding; medical implants; PEEK;
D O I
10.1504/IJAT.2024.140961
中图分类号
学科分类号
摘要
Polyetheretherketone (PEEK) can be processed with additive manufacturing, but post-processing is not well studied. This paper explores the grindability of extruded and 3D printed PEEK. Manual grinding was used because of its high relevance for finishing freeform parts. Grinding of extruded PEEK with a SiC belt with #400 grit size, a grinding speed of 3.6 or 5.6 m/s, and a target normal grinding force of 100 N achieved average surface roughness Ra from 0.93 to 0.99 μm. The study on grinding of 3D printed PEEK samples found appropriate parameters to achieve a low average surface roughness between Ra = 1 to 2 μm for 0° and 90° print angles (with a #400 SiC belt, 3.6 m/s grinding speed, and 75 N target normal grinding force). The 15° print angle sample suffered from surface delamination. This and further research improves post-processing repeatability and automation for 3D printed PEEK parts. © 2024 Inderscience Enterprises Ltd.
引用
收藏
页码:236 / 260
页数:24
相关论文
共 43 条
  • [1] Medical PEEK 3D Printing - Apium 220 Series - Medical 3D Printing, (2021)
  • [2] Arif M.F., Kumar S., Varadarajan K.M., Cantwell W.J., Performance of biocompatible PEEK processed by fused deposition additive manufacturing, Materials & Design, 146, pp. 249-259, (2018)
  • [3] Batak B., Cakmak G., Johnston W.M., Yilmaz B., Surface roughness of highperformance polymers used for fixed implant-supported prostheses, The Journal of Prosthetic Dentistry, 126, 2, pp. 254e1-254e6, (2021)
  • [4] Berretta S., Evans K.E., Ghita O., Processability of PEEK, a new polymer for high temperature laser sintering (HT-LS), European Polymer Journal, 68, pp. 243-266, (2015)
  • [5] Bikas H., Stavropoulos P., Chryssolouris G., Additive manufacturing methods and modelling approaches: a critical review, The International Journal of Advanced Manufacturing Technology, pp. 1-17, (2015)
  • [6] Cubillos P.O., dos Santos V.O., Pizzolatti A.L.A., More A.D. O., Roesler C.R. M., Surface finish of total hip arthroplasty implants: are we evaluating and manufacturing them appropriately?, Journal of Testing and Evaluation, 49, 6, pp. 4550-4559, (2021)
  • [7] Davim J.P., Surface Integrity in Machining, (2010)
  • [8] Davim J.P., Mata F., Physical cutting model of polyetheretherketone composites, Materials & Design, 27, 10, pp. 847-852, (2006)
  • [9] El Magri A., Vanaei S., Vaudreuil S., An overview on the influence of process parameters through the characteristic of 3D-printed PEEK and PEI parts, High Performance Polymers, 33, 8, pp. 862-880, (2021)
  • [10] TECAFIL PEEK VX Natural - 1,75 mm - Filament, (2023)