Towards Sustainability in Hydraulic Machinery Manufacturing by 3D Printing

被引:3
作者
Remache, Abel [1 ]
Perez-Sanchez, Modesto [2 ]
Hidalgo, Victor Hugo [3 ]
Ramos, Helena M. [4 ]
Sanchez-Romero, Francisco-Javier [5 ]
机构
[1] Univ Cent Ecuador, Fac Ingn & Ciencias Aplicadas, Ind Design Dept, Quito 170129, Ecuador
[2] Univ Politecn Valencia, Hydraul Engn & Environm Dept, Valencia 46022, Spain
[3] Escuela Politec Nacl, Fac Ingn Mecan, Lab Mecan Informat, Quito 170517, Ecuador
[4] Univ Lisbon, Dept Civil Engn Architecture & Environm, Civil Engn Res & Innovat Sustainabil CERIS, Inst Super Tecn, P-1049001 Lisbon, Portugal
[5] Univ Politecn Valencia, Rural & Agrifood Engn Dept, Valencia 46022, Spain
关键词
impellers; turbomachinery; additive manufacturing; 3D printing; materials; corrosion; TOPOLOGY OPTIMIZATION; ENVIRONMENTAL-IMPACT; DESIGN; PUMP; IMPELLER;
D O I
10.3390/pr12122664
中图分类号
TQ [化学工业];
学科分类号
0817 ;
摘要
Material wear, maintenance costs, performance, efficiency, and corrosion are some of the issues that turbomachinery impellers may encounter. The optimization of impellers through additive manufacturing (AM) has been the focus of extensive research, aiming to address these challenges in turbine, pump, compressor, fan, and mixer components. This research aims to identify and analyze the main techniques currently being developed to tackle several of these issues. Evaluating the published research, the methodology highlights various AM techniques applied to impellers and related components, as well as the diverse materials used in functional system elements. The analysis revealed that the most commonly used additive manufacturing technologies for the production of turbomachinery components are FDM, with a 22% application rate, and powder bed fusion technology, accounting for 35%, utilized for high-complexity parts and even superalloys. Although more expensive, these technologies employ materials with superior resistance capabilities, surpass the limitations of conventional machining, optimize manufacturing times, and allow for the fine-tuning of multiple parameters. In terms of wear and corrosion resistance, materials such as Inconel 718 exhibited a loss of less than 0.1 mpy (mils per year) in highly corrosive environments, representing a significant improvement over traditional materials.
引用
收藏
页数:26
相关论文
共 154 条
[121]  
Stella P., 2022, P AB DHAB INT PETR E, pD031S082R001
[122]  
Stmpfl D., 2023, P 7 INT SEM ORC POW, P13
[123]   Selective laser sintering of ceramic turbomachine components [J].
Sudarev, A. ;
Konakov, V ;
Chivel, Y. .
10TH CIRP CONFERENCE ON PHOTONIC TECHNOLOGIES [LANE 2018], 2018, 74 :264-267
[124]   Direct 3D Printing of Reactive Agitating Impellers for the Convenient Treatment of Various Pollutants in Water [J].
Sun, Xueyan ;
Yan, Ying ;
Zhang, Lijing ;
Ma, Guangxin ;
Liu, Yang ;
Yu, Yongxian ;
An, Qi ;
Tao, Shengyang .
ADVANCED MATERIALS INTERFACES, 2018, 5 (08)
[125]  
Sutanto H., 2021, P IOP C MAT SCI ENG, V1115
[126]   Analysis of Environmental Impact and Mechanical Properties of Inconel 625 Produced Using Wire Arc Additive Manufacturing [J].
Sword, J. Iain ;
Galloway, Alexander ;
Toumpis, Athanasios .
SUSTAINABILITY, 2024, 16 (10)
[127]  
Systmes D., 2018, Dassault Syst, DOI [10.1155/2019/9546831, DOI 10.1155/2019/9546831]
[128]   Post-processing treatments to enhance additively manufactured polymeric parts: a review [J].
Tamburrino, F. ;
Barone, S. ;
Paoli, A. ;
Razionale, A., V .
VIRTUAL AND PHYSICAL PROTOTYPING, 2021, 16 (02) :218-251
[129]   APPLICATION OF ELECTRON BEAM MELTING (EBM) IN ADDITIVE MANUFACTURING OF AN IMPELLER [J].
Tan, Xepeng ;
Kok, Yihong ;
Tor, S. B. ;
Chua, C. K. .
PROCEEDINGS OF THE 1ST INTERNATIONAL CONFERENCE ON PROGRESS IN ADDITIVE MANUFACTURING, 2014, :327-332
[130]  
Torner B., 2023, P 15 EUR C TURB FLUI