Cutters' layout method of tunnel boring machine cutter-head under mixed-face rock ground

被引：0
|
作者：
Liu J.-Q. [1 ]
Xing Z.-H. [2 ]
Bin H.-C. [2 ]
Guo W. [2 ]
机构：
[1] College of Mechanical Engineering, Tianjin University, Tianjin
[2] Key Laboratory of Mechanism Theory and Equipment Design of Ministry of Education, Tianjin University, Tianjin
来源：
Zhejiang Daxue Xuebao (Gongxue Ban)/Journal of Zhejiang University (Engineering Science) | 2019年 / 53卷 / 01期
关键词：
Cutters' layout; Mixed-face rock ground; Tunnel boring machine (TBM);
D O I：
10.3785/j.issn.1008-973X.2019.01.018
中图分类号：
学科分类号：
摘要：
The characteristics of unequal wear and uneven load of the cutter-head under mixed-face rock ground were analyzed in order to reduce the number of cutter changes and improve the construction efficiency of tunnel boring machine (TBM) in mixed-face rock ground. A design method of the cutters' diameter based on equal wear rate was proposed. The actual construction record data of TB880E driven in Qin-ling Mountains tunnel was taken as an example. Results showed that the variance of the equal wear rate was reduced by 10.45%. A new method of polar angle design with multi-helices partitioned was proposed based on the distribution characteristics of cutter load. Then the wear rate variance, overturning moment, unbalanced radial force and centroid deviation of several TBM cutter-heads which have different cutters' layout design, including random, constant helix and multi-helices were analyzed. Results show that eight helices layout design is a comprehensive optimal solution. © 2019, Zhejiang University Press. All right reserved.
引用
收藏
页码：166 / 173
页数：7
相关论文
共 13 条
  • [1] Liu J., Ren J., Wei G., Thrust and torque characteristics based on a new cutter-head load model, Chinese Journal of Mechanical Engineering, 28, 4, pp. 801-809, (2015)
  • [2] Zhang Z.-H., Qiao Y.-L., Study on the cutters' layout of cutter-head for full face tunnel boring machine, Engineering Mechanics, 28, 5, pp. 172-177, (2011)
  • [3] Zhu D.-H., Song B., Multi-objective optimal layout of TBM normal cutters based on balanced rock breaking, Journal of Machine Design, 34, 11, pp. 1-6, (2017)
  • [4] Sun W., Huo J.Z., Chen J., Et al., Disc cutters' layout design of the full-face rock tunnel boring machine (TBM) using a cooperative evolutionary algorithm, Journal of Mechanical Science and Technology, 25, 2, pp. 415-427, (2011)
  • [5] Cheng J., Gong Y.-D., Li W., Et al., Analysis of breaking mechanism of tunnel boring machine cutter based on digital prototype technology, China Mechanical Engineering, 24, 14, pp. 1847-1853, (2013)
  • [6] Ma H., Yin L., Gong Q., Et al., TBM tunneling in mixed-face ground: problems and solutions, International Journal of Mining Science and Technology, 25, 4, pp. 641-647, (2015)
  • [7] Liu J.-Q., Bin H.-C., Guo W., Study on load characteristics of TBM cutter-head under mixed-face rock ground condition, Journal of Harbin Engineering University, 39, 3, pp. 575-583, (2018)
  • [8] Yin H.-X., Design of cutter-head for mixed-face rock ground, China Concrete and Cement Products, 44, 8, pp. 69-71, (2017)
  • [9] Cheng Y.-L., Zhong J., Ji Z.-Y., Et al., Geological adaptaive design method and application of TBM cutter-head, Journal of Mechanical Engineering, 54, 1, pp. 1-9, (2018)
  • [10] Wu Q.-X., An G.-F., Zhou X.-W., Et al., Stress analysis and calculation of shield driven cutter-head in soft and hard composite stratum, Journal of Civil Engineering, 48, 2, pp. 321-326, (2015)
12