Citric acid/sucrose-modified pMDI for constructing high-performance straw particleboard based on multiple cross-linked networks

Polymeric diphenylmethane diisocyanate (pMDI) is an indispensable material used to produce straw particleboard. However, prolonged exposure to high concentrations of pMDI significantly increases the health risks to relevant professionals. Herein, we report a strategy for reducing safety hazards by partially replacing the pMDI with a bio-based adhesive. An adhesive with multiple cross-linked networks were synthesized using citric acid (CA), sucrose (SU), and pMDI first, and then applied to the preparation of straw particleboard. The amide and esterification reactions between the adhesives and rice straw particles form covalent bonds, enhancing boards adhesion and water resistance. Furthermore, acidic conditions provided by citric acid facilitate to convert SU into 5-hydroxymethyl furfural (5-HMF), which plays a positive role in straw adhesion. Adhesives made with 2.4 % pMDI, 8 %, and 4.8 % SU were used to bond particleboard, achieving internal bond strength, bending strength and elastic modulus of 0.57 MPa, 25.87 MPa, and 3.77 GPa, respectively, whose mechanical properties are comparable to the particleboard prepared with 4 % pMDI. The board showed superb mechanical performances, mould resistance, as well as water resistance. The CA/SU-modified pMDI adhesive system shows significant potential and promising application value in straw particleboard.