Experimental Analysis of Shale Cuttings Migration in Horizontal Wells

Featured Application The findings of this study can be utilized to enhance the operational parameters of the clean drilling process in shale gas horizontal wells. Additionally, the research offers technical solutions to prevent the accumulation of cuttings beds and mitigate drilling obstructions, while also providing theoretical backing for the development of specialized borehole purification tools for shale gas.Abstract The extraction of shale gas via horizontal drilling presents considerable challenges, primarily due to the accumulation of cuttings within the annular space, resulting in increased friction, torque, and potential drilling complications. To address this issue, the study proposes an experimental setup aimed at simulating cuttings transport under various operational conditions, with a particular emphasis on gas wells. The methodology encompasses the modulation of the drilling fluid flow rate and the drill's rotational speed to examine the transport velocity of cuttings. Furthermore, the study analyzes the impact of annular eccentricity on return volume, transport time, and cuttings bed height. Critical initiation velocities for cuttings across different motion modes were also determined, and theoretical calculations were compared with empirical data. The findings indicate that an increased flow rate of drilling fluid and higher rotation speed substantially improve the transport of cuttings, thereby minimizing bed formation, whereas increased eccentricity hinders this process. The results revealed that the theoretical model showed a greater overestimation of the start-up velocity for spherical particles, with average errors ranging from 15.50% to 17.56%. In contrast, the model exhibited better accuracy for non-spherical (flaky) particles, with errors between 8.63% and 9.61%. Under non-rotating conditions, the average error of the model was approximately 8.32%, while the introduction of drill tool rotation increased the average error to 11.94%. These results have the potential to optimize operational parameters in shale gas well drilling and may contribute to the development of specialized borehole purification tools.