Research on error analysis and compensation method for deformation measurement of flexible wheel of harmonic drive

被引:0
作者
Yang C.-B. [1 ]
Guo Q.-X. [1 ]
Liu Z.-F. [1 ]
Zhang T. [1 ]
Hu Q.-S. [2 ]
Zhang X.-Y. [1 ]
机构
[1] Beijing University of Technology, Beijing Key Laboratory of Advanced Manufacturing Technology, Beijing
[2] College of Mechanical Engineering, Jiangsu University of Science and Technology, Zhenjiang
来源
Guangxue Jingmi Gongcheng/Optics and Precision Engineering | 2021年 / 29卷 / 04期
关键词
Error compensation; Harmonic drive; Installation eccentricity; Radial deformation of the flexspline; Wave generator;
D O I
10.37188/OPE.20212904.0793
中图分类号
学科分类号
摘要
The installation error of a wave generator is a common source of error in deformation measurement of a flexspline. This installation error leads to a large deviation in the functional relationship between the deformation of the flexspline and rotation angle. In this study, we attempt to solve the problem of the installation error between the center of the wave generator and center of rotation by analyzing the measurement error of the flexspline and proposing a compensation method for the radial deformation of the flexspline. First, based on the principle of coordinate change, a mathematical model of eccentricity error characterization is established to obtain the installation eccentricity and actual structural parameters of the wave generator. Second, based on the eccentric radial deformation function of the wave generator, a correction model for the radial deformation error of the flexspline is developed to correct and compensate for the actual radial deformation function of the flexspline under eccentric installation conditions. The experimental results indicate that the peak-to-valley deviation of the flexspline deformation function corresponds to 0.134 mm under the effect of installation error, which significantly differs from the theoretical value. Following correction and compensation using the method proposed in the study, the error obtained is approximately 0.012 mm, and the radial deformation of the flexspline differs from the theoretical value. The trend is essentially identical. The method can effectively improve measurement accuracy of the radial deformation of the flexspline and establish an experimental and theoretical foundation to optimize tooth profile parameters of the harmonic reducer. © 2021, Science Press. All right reserved.
引用
收藏
页码:793 / 801
页数:8
相关论文
共 13 条
  • [1] JIANLIN ZHENG, WEI YANG, Failure analysis of a flexspline of harmonic gear drive in STC industrial robot: microstructure and stress distribution, IOP Conference Series: Materials Science and Engineering, 452, 4, (2018)
  • [2] CAI L G, HU Q SH, LIU ZH F, Et al., Stress calculation and fatigue life evaluation on cup-type flexspline under bending and torsion in harmonic drive, Journal of the Chinese Society of Mechanical Engineers oct, 40, pp. 471-480, (2019)
  • [3] MA J F, LI C, Et al., Simulation of meshing characteristics of harmonic reducer and experimental verification, Advances in Mechanical Engineering, 10, 3, pp. 1-9, (2018)
  • [4] MA D H, WU J N, LIU T, Et al., Deformation analysis of the flexspline of harmonic drive gears considering the driving speed effect using laser sensors, Science China Technological Sciences, 60, 8, pp. 1175-1187, (2017)
  • [5] MA D H, WU J N, YAN S Z., A method for detection and quantification of meshing characteristics of harmonic drive gears using computer vision, Science China Technological Sciences ‏, 59, 9, pp. 1305-1319, (2016)
  • [6] BASOVICHSERGEI, AROGETISHAI, Identification and robust control for regenerative chatter in internal turning with simultaneous compensation of machining error, Mechanical Systems and Signal Processing, (2021)
  • [7] XING X., SHI ZH Y, YU B, Et al., Correction of gear installation error in tooth profile measurement, Tool Engineering, 53, 6, pp. 80-84, (2019)
  • [8] ZHANG N, ZHANG Y, LI Y F., Optimization method for double-arc tooth profile of harmonic reducer, Journal of Xi'an Jiao tong University, 53, pp. 31-37, (2019)
  • [9] LI H X, ZHANG H., Defect inspection system design based on the automated optical inspection technique for LCD module, Chinese Journal of Liquid Crystals and Displays, 35, 4, pp. 402-408, (2020)
  • [10] HU P D, XU P, CHEN B X, Et al., A self-calibration method for the installation errors of rotation axes based on the asynchronous rotation of rotational inertial navigation systems, IEEE Transactions on Industrial Electronics, 65, pp. 3550-3558, (2018)