Novel application of Ru-based catalysts on MgAl oxides alkaline adsorbents for cyclic CO2 methanation

This study explores the performances of Ru-based catalysts with a low metal content (2 wt%) supported on MgO and Mg-Al Oxides (MgAl) for cyclic CO2 adsorption and methanation at atmospheric pressure. Adsorption and desorption tests demonstrated that MgAl-based catalysts are more promising for CO2 capture due to their larger surface area and better distribution of active sites (Mg2+-O2-). Moreover, doping the MgAl support with K2CO3 further improves surface alkalinity and, consequently, capture performance. During cyclic operations, all the catalysts proved effective and selective for methane production. To simulate realistic conditions, both dry and wet CO2 adsorptions were conducted before the methanation stage. The presence of moisture positively influenced gas carbonation for all catalysts, increasing the overall amount of CO2 captured. Specifically, Ru/MgAl exhibited the best performance in terms of adsorption and conversion to methane (approximately 85 % after dry adsorption and 79 % after wet adsorption), with a maximum methane production of 183 and 220 mu molCH4 g- 1 , respectively. The reaction yield was further enhanced with Ru-K/MgAl, achieving 327 mu molCH4 g- 1 after dry adsorption and 333 mu molCH4 g- 1 after wet adsorption. However, this catalyst displays different conversion kinetics, attributed to slowed carbonate migration, low Ru dispersion, limited specific surface area, and excessive carbonation strength. Operando FTIR tests revealed differences in reaction intermediates between Ru/MgAl and Ru-K/MgAl, by going deeper into the kinetic differences observed. The study concludes that Ru/MgAl materials are highly promising catalysts for CO2 adsorption and methane production, supporting the development of technologies for CO2 abatement and renewable energy utilisation.