Finite element simulations of wheel-rail impact response induced by wheel tread spalling of high-speed trains

被引:0
|
作者
Wang J. [1 ]
Guo X. [1 ,2 ]
Jing L. [1 ]
Wang K. [1 ]
机构
[1] State Key Laboratory of Traction Power, Southwest Jiaotong University, Chengdu
[2] CRRC Qishuyan Institute Co. Ltd., Changzhou
来源
关键词
Finite element simulation; High-speed train; Impact response; Wheel tread spalling; Wheel-rail rolling contact;
D O I
10.11883/bzycj-2021-0374
中图分类号
学科分类号
摘要
Wheel tread spalling is one of the common forms of wheel out-of-roundness damage of railway vehicles. During the wheel-rail rolling contact process, the wheel tread spalling will circularly impact the rail, inducing an abnormal large dynamic wheel-rail interaction, which has a serious effect on the stability and safety of high-speed trains. In order to reveal the mechanism of dynamic wheel-rail interaction induced by wheel tread spalling of high-speed trains, a three-dimensional finite element model for the wheel-rail rolling contact was built using the commercial software LS-DYNA. The mechanical responses of the wheel-rail impact caused by the wheel tread spalling of high-speed trains were simulated via the implicit-to-explicit sequential solution. The response characteristics of the wheel-rail vertical/longitudinal contact forces, contact pressure, contact patch, adhesion-slip areas, speed distribution of rail surface nodes, and the stress/strain states during the wheel-rail impact process were analyzed. Meanwhile, the effects of key parameters such as train speed, spalling length and spalling depth on the wheel-rail impact responses were discussed. The results indicate that the wheel-rail vertical dynamic contact force caused by the wheel tread spalling first increases with the train speed and then decreases, and the maximum value appears at a train speed of 300 km/h, which can reach 1.35 times the quasi-static wheel-rail vertical contact force. The maximum wheel-rail longitudinal force fluctuates slightly with the increase of the train speed, and is about 1.25 times the steady wheel-rail longitudinal contact force. The maximum wheel-rail vertical contact force, tangential contact force, the maximum von Mises stress, and equivalent plastic strain of the wheel-rail are monotonically increase with the spalling length. The spalling depth has almost no effect on the wheel-rail contact force, the maximum von Mises stress and equivalent plastic strain of the rail, but has a significant effect on the maximum von Mises stress and equivalent plastic strain of the wheel. The obtained results can provide technical support for the optimal design of the wheel-rail system and the safety of the train operation. © 2022, Editorial Staff of EXPLOSION AND SHOCK WAVES. All right reserved.
引用
收藏
相关论文
共 26 条
  • [1] JING L, HAN L L, ZHOU P T., A numerical simulation of railway axles subjected to ballast impact based on SPH method, Explosion and Shock Waves, 38, 3, pp. 603-615, (2018)
  • [2] LI Z Q, ZHAO L M., Computational simulation to dynamic response of vehicle and track coupling system under vertical impact loading, Chinese Journal of Applied Mechanics, 24, 1, pp. 79-82, (2007)
  • [3] SUN W, WANG J G, JIANG S F., Reduction of high-speed train-induced building vibrations by protective trenches, Explosion and Shock Waves, 29, 2, pp. 155-161, (2009)
  • [4] JING L, LIU Z, LIU K., A mathematically-based study of the random wheel-rail contact irregularity by wheel out-of-roundness, Vehicle System Dynamics, (2020)
  • [5] ZHANG B, FU X Q., Type and formation mechanism of railway wheel and tire tread spall, China Railway Science, 22, 2, pp. 73-78, (2001)
  • [6] CONG T, HAN J M, HONG Y S, Et al., Shattered rim and shelling of high-speed railway wheels in the very-high-cycle fatigue regime under rolling contact loading, Engineering Failure Analysis, 97, pp. 556-567, (2019)
  • [7] ZHANG G Z, REN R M, WU S, Et al., Influence of non-uniform microstructure on shelling damage of wheel tread for high speed EMU, China Railway Science, 40, 5, pp. 80-86, (2019)
  • [8] CUMMINGS S M, LONSDALE C P., Wheel spalling literature review, ASME 2008 Rail Transportation Division Fall Technical Conference, pp. 11-25, (2008)
  • [9] TAO G C, ZHAO X J, PAN J Z, Et al., Formation and exfoliation of the white etching layer of D2 high speed wheel steel under sliding wear, Tribology, 38, 4, pp. 437-444, (2018)
  • [10] ZENG D F, LU L T, GONG Y H, Et al., Influence of solid solution strengthening on spalling behavior of railway wheel steel, Wear, 372, 373, pp. 158-168, (2017)