Study of the effect of nano ZrO2and TiO2and rotation speed on friction behavior of rotary friction welding of HIPS and PP

The purpose of this project was to introduce a way to improve the mechanical properties of dissimilar welded material, which provides benefits such as affordability, high speed, and a suitable bond property. This experimental project applies the friction welding method, including combining parameters, such as a numerical control machine, two different speeds, and three different cross sections, including flat, cone, and step surfaces. When the welding process was done, samples were implemented and prepared via a bending test of materials. The results have shown that, besides increasing the machining velocity, the surface friction increased, and so did the temperature. Considering the stated experimental facts, the melting temperature of composite materials increased. This provides the possibility of having a better blend of nanomaterial compared to the base melted plastics. Thus, the result showed that, besides increasing the weight percentage of nanomaterial contents and machining velocity, the mechanical properties increased on the welded area for all three types of samples. This enhancement is due to the better melting process on the welded area with the attendance of various nanoparticle contents. Also, the results showed that the shape of the welding area could play a significant role, and the results also change drastically where the shape changes. Optimum shape in the welding process has been dedicated to the step surface. The temperature causes the melting process, which is a significant factor in the friction welding process. © 2022 The Author(s). Published on behalf of The Korean Society of Composite Materials by IOP Publishing Ltd.