Experimental and Mathematical Model Study of Attenuation Process of the Surface Roughness of Textured Work Rolls during Cold Rolling

被引:0
作者
You Y. [1 ]
Li H. [1 ]
Xia C. [1 ]
Kong N. [1 ]
Zhang J. [1 ]
Jia S. [2 ]
机构
[1] School of Mechanical Engineering, University of Science and Technology Beijing, Beijing
[2] Bao Steel Wuhan Iron & Steel Co., Ltd., Wuhan
来源
Jixie Gongcheng Xuebao/Journal of Mechanical Engineering | 2018年 / 54卷 / 12期
关键词
Cold rolling; Mathematical model; Roughness; Surface topography; Textured work rolls;
D O I
10.3901/JME.2018.12.173
中图分类号
学科分类号
摘要
In order to analyze the factors affecting attenuation of the surface roughness of textured work rolls, find out the primary and secondary order of each factor, explore the attenuation process of surface topography of typical textured rolls and obtain the mathematical model which can be applied to the production site, a series of experiments specific to 9Cr2Mo work rolls and Q345 strips were carried out to simulate cold rolling process under the conditions of different initial roughness, different pressure, different lubricating liquid concentration and different rolling mileage. The results show that: within the test level, the initial roughness, test mileage and rolling force are highly significant for the attenuation process of roughness, while the lubricating oil concentration has no significant effect. Among these factors, the most important influencing factor is the initial roughness, the rolling mileage is followed by, and then is the rolling force. In terms of the mathematical description of the attenuation process, the attenuation of the roughness of roll surface has a linear relationship with initial roughness and test force, while it has a exponential relationship with the rolling mileage. Based on the experiment, the mathematical model of the attenuation process of the surface roughness of textured work rolls during cold rolling is established, and the feasibility and reliability of the model is confirmed by comparing with field data. © 2018 Journal of Mechanical Engineering.
引用
收藏
页码:173 / 183
页数:10
相关论文
共 20 条
[1]  
Li R., Zhang Q., Zhang X., Et al., Control method for steel strip roughness in two-stand temper mill rolling, Chinese Journal of Mechanical Engineering, 28, 3, pp. 573-579, (2015)
[2]  
Zhang Q., Zhang B., Li R., Et al., Advances in theory and technology for microscopic surface quality control of steel strip, Journal of Mechanical Engineering, 52, 10, pp. 32-45, (2016)
[3]  
Xu L., Wei S., Wang Q., Et al., Modeling of wear process of V9-Cr4-Mo3high speed steel cooling roll via BP neural network, Tribology, 26, 6, pp. 541-545, (2006)
[4]  
Li C., Zhang X., Liu X., Et al., Experimental investigation of mathematic model on rolls wear in rolling, Chinese Journal of Mechanical Engineering, 38, 7, pp. 28-30, (2002)
[5]  
Shao J., He A., Yang Q., Et al., Work roll wear prediction model taking in account lubrication in hot rolling, China Mechanical Engineering, 20, 3, pp. 361-364, (2009)
[6]  
Zheng X., Zhang J., Li H., Et al., Work roll uneven wear prediction model in broad-strip hot rolling mill, Iron and Steel, 50, 5, (2015)
[7]  
Antsupov A.V., Antsupov V.P., Slobodianskii M.G., Analytical model for the wide-strip rolling mills working rolls wear-out failures, Procedia Engineering, 150, pp. 411-415, (2016)
[8]  
Bolt P.H., Batazzi D., Belfiore N.P., Damage resistance and roughness retention of work rolls in cold rolling mills, Revue de Métallurgie, 107, pp. 245-255, (2010)
[9]  
Deng G.Y., Zhua Q., Tieua K., Et al., Evolution of microstructure, temperature and stress in a high speed steel work roll during hot rolling: Experiment and modelling, Journal of Materials Processing Technology, 240, pp. 200-208, (2017)
[10]  
Bataille C., Luc E., Bigerelle M., Et al., Rolls wear characterization in hot rolling process, Tribology International, 100, pp. 328-337, (2016)