Simulation on microstructure evolution of Al-Si alloy under effect of natural convection during solidification

被引:11
作者
Wang, Zhen-hong [1 ,2 ]
Zhang, Li-tong [1 ]
Su, Bin [2 ]
Zhang, Xiao-peng [2 ]
机构
[1] Northwestern Polytech Univ, Sci & Technol Thermostruct Composite Mat Lab, Xian 710072, Peoples R China
[2] China Acad Engn Phys, Inst Mat, Jiangyou 621908, Peoples R China
基金
国家重点研发计划;
关键词
Al-Si alloy; solidification microstructure; natural convection; phase-field simulation; DENDRITE GROWTH; FORCED-FLOW; PHASE; SILICON;
D O I
10.1016/S1003-6326(21)65779-5
中图分类号
TF [冶金工业];
学科分类号
0806 ;
摘要
The solidification microstructure of Al-Si alloy was observed in the experiment, the second dendrite arm spacing (SDAS) was measured, and the effect of temperature on the microstructure was analyzed. Phase-field (PF) model incorporating natural convection caused by gravity was employed to simulate the microstructure evolution of Al-Si alloy under the experimental conditions. Good agreements between the experimental and simulation results verified the reliability of the simulation approach proposed in this study. Based on the proposed model, a series of simulation cases (2D and 3D) were performed to investigate the evolution of columnar and equiaxed dendritic structures. It was found that the solute content of the alloy had little impact on the microstructure evolution, while the solute expansion coefficient had obvious effect on the dendrite tip velocities. Significant improvement of computational efficiency was achieved via novel algorithms, making it possible to perform massive simulation for studying the evolution of solidification microstructures, which is hard to be directly observed in experiments via synchrotron radiation for Al-Si alloy.
引用
收藏
页码:79 / 90
页数:12
相关论文
共 24 条
[1]  
Choudhary C., 2018, Mater. Today: Proc, V5, P27107, DOI [10.1016/j.matpr.2018.09.017, DOI 10.1016/J.MATPR.2018.09.017]
[2]   Growth kinetics of nanometric dendrites in metal-carbon thin films [J].
Corbella, C. ;
Echebarria, B. ;
Ramirez-Piscina, L. ;
Pascual, E. ;
Andujar, J. L. ;
Bertran, E. .
ACTA MATERIALIA, 2009, 57 (17) :4948-4956
[3]   Reduction of discretisation-induced anisotropy in the phase-field modelling of dendritic growth by meshless approach [J].
Dobravec, Tadej ;
Mavric, Bostjan ;
Sarler, Bozidar .
COMPUTATIONAL MATERIALS SCIENCE, 2020, 172
[4]  
GE Liang-qi, 2007, RES CONTROL TECHNIQU
[5]   GROWTH OF INTERDENDRITIC EUTECTIC IN DIRECTIONALLY SOLIDIFIED AL-SI ALLOYS [J].
GRUGEL, R ;
KURZ, W .
METALLURGICAL TRANSACTIONS A-PHYSICAL METALLURGY AND MATERIALS SCIENCE, 1987, 18 (06) :1137-1142
[6]   Phase Field Simulation of Binary Alloy Dendrite Growth Under Thermal- and Forced-Flow Fields: An Implementation of the Parallel-Multigrid Approach [J].
Guo, Zhipeng ;
Mi, J. ;
Xiong, S. ;
Grant, P. S. .
METALLURGICAL AND MATERIALS TRANSACTIONS B-PROCESS METALLURGY AND MATERIALS PROCESSING SCIENCE, 2013, 44 (04) :924-937
[7]   Analysis of the high growth-rate transition in Al-Si eutectic solidification [J].
Hosch, T. ;
England, L. G. ;
Napolitano, R. E. .
JOURNAL OF MATERIALS SCIENCE, 2009, 44 (18) :4892-4899
[8]   Liquid structure of Al-Si alloy: A molecular dynamics simulation [J].
Huang, Xiusong ;
Dong, Xixi ;
Liu, Lehua ;
Li, Peijie .
JOURNAL OF NON-CRYSTALLINE SOLIDS, 2019, 503 :182-185
[9]  
JIN Dao-cheng, 2000, METAL WORLD, V3, P4
[10]  
LI Qing-lin, 2014, RES EVOLUTION SILICO