Structure Design and Characteristic Analysis of Rotary Magnetorheological Brake with Multi-fluid Flow Channels

被引:0
|
作者
Hu G. [1 ]
Li L. [1 ]
Yu L. [1 ]
机构
[1] Key Laboratory of Conveyance and Equipment, Ministry of Education, East China Jiaotong University, Nanchang
关键词
Multi-fluid flow channels; Rotary MR brake; Structure design; Torque;
D O I
10.6041/j.issn.1000-1298.2019.11.048
中图分类号
学科分类号
摘要
Rotary magnetorheological (MR) brake is a kind of semi-active damping device which can effectively generate torque and dissipate motion energy, it has a wide application prospect in the field of automobile braking systems due to its characteristics of adjustable torque and fast response speed. A rotary MR brake with multi-fluid flow channels was developed and prototyped. The magnetic flux was guided into the outside axial fluid flow channel by setting a non-magnetic material in the middle of the rotating sleeve which could improve the magnetic circuit structure greatly, the working area where the MR brake producing rheological effect was increased, and the effective damping gap of the brake was increased from two sections to four sections. The working principle and torque mathematical model of rotary MR brake were expounded. The electromagnetic field of MR brake was modeled and the distribution of magnetic flux intensity in different fluid flow channels of MR brake was analyzed by finite element method. The simulation results showed that the torque of the MR brake was 65.39 N•m when the input current was 1 A. The experimental test system was set up to test the dynamic performance of MR brake. The test results showed that the brake torque can reach 61.4 N•m with loading current of 1.8 A and rotational speed of 600 r/min, the variation trend of the experimental results was basically consistent with that of the simulation results, and the speed change had no effect on the torque of rotary MR brake with multi-fluid flow channels, which was beneficial to broaden the application of MR brake. © 2019, Chinese Society of Agricultural Machinery. All right reserved.
引用
收藏
页码:420 / 426
页数:6
相关论文
共 22 条
  • [1] Jaroslav Z., Petr F., Jan K., Modelling of magnetorheological squeeze film dampers for vibration suppression of rigid rotors, International Journal of Mechanical Sciences, 127, 5, pp. 191-197, (2016)
  • [2] Sun S.S., Ning D.H., Yang J., Et al., Development of an MR seat suspension with self-powered generation capability, Smart Materials and Structures, 26, 8, (2017)
  • [3] Zhou W., Chew C.M., Hong G.S., Development of a compact double-disk magneto-rheological fluid brake, Robotica, 25, 4, pp. 493-500, (2007)
  • [4] Ashtiani M., Hashemabadi S.H., Ghaffari A., A review on the magnetorheological fluid preparation and stabilization, Journal of Magnetism and Magnetic Materials, 374, 28, pp. 716-730, (2015)
  • [5] Nguyen Q.H., Choi S.B., Optimal design of a novel hybrid MR brake for motorcycles considering axial and radial magnetic flux, Smart Materials and Structures, 21, 5, (2012)
  • [6] Xiong S.X., Gabriel W., John L.J., Development of a novel high-speed actuation mechanism using a magneto-rheological fluid clutch and its application to a fluid control valve, Intelligent Material Systems and Structures, 21, 4, pp. 371-386, (2019)
  • [7] Nguyen Q.H., Choi S.B., Optimal design of an automotive magnetorheological brake considering geometric dimensions and zero-field friction heat, Smart Materials and Structures, 19, 11, (2010)
  • [8] Sun S.S., Ning D.H., Yang J., Et al., A seat suspension with a rotary magnetorheological damper for heavy duty vehicles, Smart Materials and Structures, 25, 10, (2016)
  • [9] Imaduddin F., Mazlan S.A., Zamzuri H., A design and modelling review of rotary magnetorheological damper, Materials &Design, 51, 10, pp. 575-591, (2013)
  • [10] Kikuchi T., Kobayashi K., Design and development of cylindrical MR fluid brake with multi-coil structure, Journal of System Design and Dynamics, 5, 7, pp. 1471-1484, (2011)