Tool wear monitoring based on deep learning

被引:0
作者
Zhang C. [1 ]
Yao X. [1 ]
Zhang J. [1 ]
Liu E. [1 ]
机构
[1] School of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou
来源
Jisuanji Jicheng Zhizao Xitong/Computer Integrated Manufacturing Systems, CIMS | 2017年 / 23卷 / 10期
基金
中国国家自然科学基金;
关键词
Convolutional neural network; Data acquisition; Deep learning; Tool wear monitoring; Wireless triaxial accelerometer;
D O I
10.13196/j.cims.2017.10.008
中图分类号
学科分类号
摘要
To monitor the tool wear for machining equipment in manufacturing workshops, deep learning was proposed to realize the tool wear monitoring. As the latest research result in Artificial Intelligence (AI) field, the Convolutional Neural Network (CNN) was adopted to build the model of tool wear monitoring. A flow chart of tool wear monitoring was given, and a micro milling machine and a wireless triaxial accelerometer were used to build the experimental setup to acquire measurement data. The experimental results showed that the proposed approach was simple to realize the tool wear monitoring with higher accuracy and lower loss during the learning process by comparing with other two common models that were deep CNNs and traditional Neural Network (NN), and a classification of tool wear degree was realized. © 2017, Editorial Department of CIMS. All right reserved.
引用
收藏
页码:2146 / 2155
页数:9
相关论文
共 29 条
[1]  
Rehorn A.G., Jiang J., Orban P.E., State-of-the-art methods and results in tool condition monitoring: a review, International Journal of Advanced Manufacturing Technology, 26, 7-8, pp. 693-710, (2005)
[2]  
Saglam H., Unuvar A., Tool condition monitoring in milling based on cutting forces by a neural network, International Journal of Product Research, 41, 7, pp. 1519-1532, (2003)
[3]  
Yesilyurt I., Ozturk H., Tool condition monitoring in milling using vibration analysis, International Journal of Product Research, 45, 4, pp. 1013-1028, (2007)
[4]  
Chen X., Li B., Acoustic emission method for tool condition monitoring based on wavelet analysis, International Journal of Advanced Manufacturing Technology, 33, 9-10, pp. 968-976, (2007)
[5]  
Zhu K., Wong Y.S., Hong G.S., Multi-category micro-milling tool wear monitoring with continuous hidden Markov models, Mech Syst Signal Proc, 23, 2, pp. 547-560, (2009)
[6]  
Zhang X., Fu H., Sun Y., Et al., Hidden Markov model based micro-milling tool wear monitoring, Computer Integrated Manufacturing Systems, 18, 1, pp. 141-148, (2012)
[7]  
Zhu K., Wong Y.S., Hong G.S., Wavelet analysis of sensor signals for tool condition monitoring: a review and some new results, International Journal of Machine Tools and Manufacture, 49, 7, pp. 537-553, (2009)
[8]  
Li X., Er M.J., Lim B., Et al., Fuzzy regression modeling for tool performance prediction and degradation detection, International Journal of Neural Systems, 20, 5, pp. 405-419, (2010)
[9]  
Dimla D.E., Lister P.M., Leighton N.J., Neural network solutions to the tool condition monitoring problem in metal cutting-a critical review of methods, International Journal of Mach Tools Manufacturing, 37, 9, pp. 1219-1241, (1997)
[10]  
Li X., Lim B., Zhou J., Et al., Fuzzy neural network modelling for tool wear estimation in dry milling operation