Optimisation of machining parameters for single point diamond turning of chromium zirconium copper alloy C18150 using Taguchi & grey relational analysis

被引：0
作者：
Goel B. [1 ]
Singh S. [2 ]
Sarepaka R.G.V. [3 ]
机构：
[1] Punjab Technical University, GNDEC, Kapurthala
[2] Department of Mechanical Engineering, GNDEC, Ludhiana, Punjab
[3] National Aspheric Facility, CSIR-CSIO, Chandigarh
来源：
International Journal of Machining and Machinability of Materials | 2017年 / 19卷 / 02期
关键词：
Diamond tool; Profile error; Surface characterisation; Surface roughness; Ultra-precision machining; Waviness error;
D O I：
10.1504/IJMMM.2017.082901
中图分类号：
学科分类号：
摘要：
In this paper, the results of an experimental study conducted for precision machining of chromium zirconium copper alloy C18150 have been reported. The input parameters include tool overhang, tool nose radius, feed rate, spindle speed and depth of cut. A flat profile is generated on a disc of chromium zirconium copper alloy C18150 with three performance characteristics, surface roughness (Ra), profile error (Pt) and waviness error (Wa). The process parameters are optimised to obtain best surface finish with minimum profile and waviness errors. Taguchi approach coupled with grey relational analysis has been used to determine optimum combination of input process parameters. The best values of surface finish obtained after multi-responses optimisation is 12.4 nm having profile error and Wa of 0.166 μm and 0.071 μm respectively. ©2017 Inderscience Enterprises Ltd.
引用
收藏
页码：95 / 109
页数：14
相关论文
共 15 条
  • [1] Buijnsters J.G., Shankar P., Van Enckevort W.J.P., Schermer J.J., Ter Meulen J.J., The effect of nitriding on the diamond film characteristics on chromium substrates, Diamond and Related Materials, 11, 10, pp. 1760-1768, (2002)
  • [2] Cheung C.F., Lee W.B., A theoretical and experimental investigation of surface roughness formation in ultra-precision diamond turning, International Journal of Machine Tools and Manufacture, 40, 7, pp. 979-1002, (2000)
  • [3] Hung N.P., Zhong Z.W., Lee K.K., Chai C.F., Precision grinding and facing of copper-beryllium alloys, Precision Engineering, 23, 4, pp. 293-304, (1999)
  • [4] Jain V.K., Introduction to Micromachining, pp. 120-130, (2010)
  • [5] Lee W.B., Cheung C.F., A dynamic surface topography model for the prediction of nano-surface generation in ultra-precision machining, International Journal of Mechanical Sciences, 43, pp. 961-991, (2001)
  • [6] Lee W.B., Cheung C.F., To S., Materials induced vibration in ultra-precision machining, Journal of Materials Processing Technology, 89-90, pp. 318-325, (1999)
  • [7] Lee W.B., Cheung C.F., Chiu W.M., Leung T.P., An investigation of residual form error compensation in the ultra-precision machining of aspheric surfaces, Journal of Material Processing Technology, 99, 1-3, pp. 129-134, (2000)
  • [8] Mahajan K.A., Sadaiah M., Gawande S.H., Experimental investigations of surface roughness on OFHC copper by diamond turning machine, International Journal of Engineering Science and Technology, 2, 10, pp. 5215-5220, (2010)
  • [9] Nakasuji T., Kodera S., Hara S., Matsunaga H., Ikawa N., Shimada S., Diamond turning of brittle materials for optical components, CIRP Annals Manufacturing Technology, 39, 1, pp. 89-92, (1990)
  • [10] Patel K., Batish A., Bhattacharya A., Optimization of surface roughness in an end-milling operation using nested experimental design, Production Engineering Research and Development, 3, 4-5, pp. 361-373, (2009)
12