Novel passive flow control method using leading-edge prism-shaped cylinder: Performance enhancement of vertical-axis wind turbines

Due to periodic dynamic stall at low tip speed ratios (TSRs), vertical-axis wind turbines (VAWTs) experience notable performance challenges during rotation, which leads to fluctuations in torque and a decrease in energy capture. This research aims to boost the aerodynamic performance of Darrieus VAWTs by employing a leading-edge (LE) prism cylinder (PC) to enhance energy extraction. This novel small-scale device functions as a passive method for controlling flow separation, aiming to energize the boundary layer and adjust the pressure distribution on the blades. Its effectiveness depends on factors such as size, shape, and placement, necessitating careful optimization. A three-dimensional (3D) computational fluid dynamics (CFD) analysis, combined with Taguchi optimization and analysis of variance, is conducted to determine the optimal design parameters for the LE PC tool. This 3D CFD method captures the full complexity of flow dynamics, including vortex structures and wake behavior, leading to more accurate wind turbine performance predictions than two-dimensional (2D) CFD models. The results highlight the crucial role of PC size (Factor A), which contributes nearly 85% to the total contribution factor, while the angle of PC influence is minimal. The optimized rotor demonstrates a 36% increase in maximum average power coefficient (C-P) compared to an uncontrolled rotor at TSR = 1.5. However, the effectiveness of this control method diminishes at higher TSRs because the blades encounter angles of attack below the critical stall angle throughout the rotation cycle, naturally preventing flow separation and making the flow separation control method unnecessary. The PC installed on the optimized blade delays flow separation to 55% of the blade chord length, compared to 40% for the base blade. Consequently, the rotor operates efficiently, ensuring consistent, and reliable power generation without flow separation issues.