Online Monitoring Method for NC Milling Tool Wear by Digital Twin-driven

被引:0
作者
Li C. [1 ]
Sun X. [1 ]
Hou X. [1 ]
Zhao X. [1 ]
Wu S. [1 ]
机构
[1] State Key Laboratory of Mechanical Transmission, Chongqing University, Chongqing
来源
Zhongguo Jixie Gongcheng/China Mechanical Engineering | 2022年 / 33卷 / 01期
关键词
Digital twin; Multi-source data; On-line monitoring; Tool wear;
D O I
10.3969/j.issn.1004-132X.2022.01.009
中图分类号
学科分类号
摘要
In order to solve the problems of large errors of tool wear prediction model caused by continuous aging of CNC milling machines and difficulties of on-line acquisition of dynamic data during machining, a digital twin-driven online tool wear monitoring method was proposed. Firstly, a neural network was used to extract features from multi-source data in the machining processes, and a quantitative model of tool wear time varying deviation was established considering machine aging. Based on this, an on-line prediction method of tool wear in CNC milling was proposed. Then, a numerical control milling digital twin system for tool wear was developed to online sense the dynamic data and simulate the tool wear processes in real time. Finally, this method was applied to actual machining and compared with other prediction methods. The results show that this method may reduce the prediction errors and realize the accurate prediction of tool wear value. © 2022, China Mechanical Engineering Magazine Office. All right reserved.
引用
收藏
页码:78 / 87
页数:9
相关论文
共 24 条
[1]  
WONG S Y, CHUAH J H, YAP H J., Technical Data-driven Tool Condition Monitoring Challenges for CNC Milling: a Review, International Journal of Advanced Manufacturing Technology, 107, 11, pp. 4837-4857, (2020)
[2]  
MOHANRAJ T, SHANKAR S, RAJASEKAR R, Et al., Tool Condition Monitoring Techniques in Milling Process-a Review, Journal of Materials Research and Technology, 9, 1, pp. 1032-1042, (2019)
[3]  
CHENG M, Li J, SHI X, Et al., An Intelligent Prediction Model of the Tool Wear Based on Machine Learning in Turning High Strength Steel, Proceedings of the Institution of Mechanical Engineering, Part B: Journal of Engineering Manufacture, 234, 13, pp. 1580-1597, (2020)
[4]  
KONG D, CHEN Y, LI N., Gaussian Process Regression for Tool Wear Prediction, Mechanical Systems and Signal Processing, 104, pp. 556-574, (2018)
[5]  
DAI Wen, ZHANG Chaoyong, MENGLeilei, Et al., Support Vector Machine Milling Wear Prediction Model Based on Deep Learning and Feature Re-processing, Computer Integrated Manufacturing Systems, 26, 9, pp. 2331-2343, (2020)
[6]  
QIAO H, WANG T, WANG P., A Tool Wear Monitoring and Prediction System Based on Multiscale Deep Learning Models and Fog Computing, The International Journal of Advanced Manufacturing Technology, 108, 7, pp. 2367-2384, (2020)
[7]  
SHI C, LUO B, HE S, Et al., Tool Wear Prediction via Multidimensional Stacked Sparse Autoencoders With Feature Fusion, IEEE Transactions on Industrial Informatics, 16, 8, pp. 5150-5159, (2020)
[8]  
LIU C, WANG G F, LI Z M., Incremental Learning for Online Tool Condition Monitoring Using Ellipsoid ARTMAP Network Model, Applied Soft Computing, 35, pp. 186-198, (2015)
[9]  
JAVED K, GOURIVEAU R, LI X, Et al., Tool Wear Monitoring and Prognostics Challenges: a Comparison of Connectionist Methods Toward an Adaptive Ensemble Model, Journal of Intelligent Manufacturing, 29, 8, pp. 1873-1890, (2018)
[10]  
XU G, ZHOU H, CHEN J., CNC Internal Data Based Incremental Cost-sensitive Support Vector Machine Method for Tool Breakage Monitoring in End Milling, Engineering Applications of Artificial Intelligence, 74, pp. 90-103, (2018)