Towards enhanced elevated-temperature mechanical properties by regulation of eutectic structure in Al-Cu-Si alloys solidified under super-gravity field

High volume fraction of tri-phase eutectic structure is challenging to obtain in ternary alloys through conventional methods. Currently, we reported that super-gravity solidification can be utilized to obtain high-volume fraction Al-Al2Cu-Si tri-phase eutectic structure in Al-Cu-Si alloys. The refinement of the eutectic structure can be detected mainly due to the enhancement of mass transfer, affecting the nucleation rate and growth of eutectic phase in the Al-Cu-Si eutectic system. Interestingly, the refined Al2Cu and Si eutectic structures are stable even up to 300 degrees C thermal exposure without obvious coarsening, contributing to the enhancement of elevated-temperature mechanical properties (similar to 268.8 +/- 8.8 MPa at 300 degrees C), which is similar to 51.9 % higher than those solidified under normal gravity field (similar to 177.0 +/- 1.9 MPa). The refinement and homogeneous distribution of more Al-Al2Cu-Si tri-phase eutectic structures provide better stress dispersion, favoring crack initiation and propagation within the tri-phase eutectics, resulting in a transition from brittle fracture to ductile fracture mode.