Swelling-assisted surface grafting strategy for multichannel antifouling membranes: Reconstruction of surface pore structure and applications in microalgae harvesting and blood purification

Membrane fouling remains a major challenge in membrane separation. The modification of hydrophilic membrane surfaces can mitigate irreversible fouling deposition, thereby improving antifouling properties. Effective surface modification strategies are essential techniques for developing highly efficient antifouling membranes. In this work, a swelling-assisted surface grafting strategy was proposed for multichannel antifouling membranes, where various lengths of polyvinylpyrrolidone (PVP) brushes were grafted on the surface of polysulfone membrane using reversible addition-fragmentation chain transfer polymerization. The successful grafting of PVP polymer brushes was confirmed using Fourier transform infrared spectrometer and X-ray Photoelectron Spectroscopy. Changes in membrane morphology and pore structure were observed via scanning electron microscope and atomic force microscope. During the grafting process, the amphiphilic macromolecules formed through grafting were selectively swelled by graft solvent, leading to the formation of mesopores in both the surface layer and sublayer of the membrane, which formed additional water transport channels. The introduction of hydrophilic polymer brushes and the change of pore structure significantly boosted the hydrophilicity and permeability of the membranes. As a result, the water contact angle decreased from 85 degrees to 42 degrees, accompanied by an approximate 3.24-fold increase in pure water flux (PWF). Due to superior hydrophilicity, modified membranes demonstrated exemplary performance in microalgae harvesting, boasting a microalgae retention rate nearing 100 % and low fouling resistance (2.12 x 10(12) m(-1)). In algal filtration experiments, a confocal laser scanning microscope was employed to assess the activity of filtered algae on the membrane surface. The prepared membranes effectively maintained the bioactivity of algae while also achieving a high flux recovery rate (90.7 %) following filtration and cleaning. Furthermore, in blood cell compatibility tests, the modified membranes exhibited resistance to blood cell adhesion and sustained a low hemolysis rate (0.06 %). Overall, this strategy offers unique insights into the fabrication of antifouling surfaces and shows considerable promise for large-scale applications in microalgae harvesting and blood purification.