Effect of electromagnetic stirring in extra-large billet on the flow field and temperature field

被引:0
|
作者
Zhao L.-H. [1 ,2 ]
Yuan Y.-B. [1 ]
Xing L.-D. [2 ]
Bao Y.-P. [2 ]
机构
[1] School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing
[2] State Key Laboratory of Advanced Metallurgy, University of Science and Technology Beijing, Beijing
关键词
electromagnetic stirring; extra-large boom; flow field; numerical simulation; temperature field;
D O I
10.13374/j.issn2095-9389.2021.06.25.001
中图分类号
学科分类号
摘要
As the “heart” of continuous caster, the flow field of mold directly affects the quality of the slab. For a billet caster, in-mold electromagnetic stirring (M-EMS), as its necessary configuration, can improve the flow field in the mold, homogenize the liquid steel temperature, improve segregation, and improve the slab quality. This paper utilized a 410 mm × 530 mm large billet caster in a factory, which is one of the largest section casters in China. Based on it, a three-dimensional numerical model was established using the ANSYS finite element software to study the influence of electromagnetic stirring on the flow field, liquid level fluctuation, and temperature field of the mold. After electromagnetic stirring was applied, the liquid steel was subjected to a radial electromagnetic force, and the liquid surface shows a rotating flow trend. The maximum tangential velocity of molten steel increases with the increase of current and decreases with the increase of frequency. When the current of electromagnetic stirring increases from 0 A to 500 A, the fluctuation of the liquid level increases from 1.21 mm to 4.35 mm. The maximum tangential velocity of the electromagnetic stirring center increases from 0.02 m∙s−1 to 0.21 m∙s−1. Electromagnetic stirring can restrain the impact of the high-temperature jet from the nozzle, move the high-temperature zone of molten steel upward, and make the temperature of molten steel more uniform. Under the action of a radial electromagnetic force, the horizontal swirl of liquid steel can inhibit the growth of the primary shell, reduce the growth rate of the shell, and reduce the thickness of the shell out of the mold by about 2.3 mm. The comprehensive analysis shows that the reasonable current of electromagnetic stirring is 400 A and the frequency is 1.5 Hz. At this time, the fluctuation of the slag level is about 2.73 mm, and the temperature field is relatively uniform. © 2023 Science Press. All rights reserved.
引用
收藏
页码:64 / 71
页数:7
相关论文
共 26 条
  • [1] Cai K K., Continuous Casting Mold, (2008)
  • [2] Spitzer K H, Dubke M, Schwerdtfeger K., Rotational electromagnetic stirring in continuous casting of round strands, Metall Trans B, 17, 1, (1986)
  • [3] Wu H J, Wei N, Bao Y P, Et al., Effect of M-EMS on the solidification structure of a steel billet, Int J Miner Metall Mater, 18, 2, (2011)
  • [4] Thomas B G, Zhang L F., Mathematical modeling of fluid flow in continuous casting, ISIJ Int, 10, 41, (2001)
  • [5] Wen Y M, Han Y S, Liu Q, Et al., Optimization of multi-fields coupled molten steel behavior in bloom continuous casting, Iron Steel, 53, 6, (2018)
  • [6] Yu Y, Li B K, Yang G., Numerical modeling of flow fields in the continuous casting process of steel under electromagnetic stirring, J Univ Sci Technol Beijing, 33, 2, (2011)
  • [7] Maurya A, Jha P K., Influence of electromagnetic stirrer position on fluid flow and solidification in continuous casting mold, Appl Math Model, 48, (2017)
  • [8] Wang W W, Zhang J Q, Chen S Q, Et al., Effect of nozzle outlet angle on the fluid flow and level fluctuation in a bloom casting mould, J Univ Sci Technol Beijing, 29, 8, (2007)
  • [9] Fang Q, Ni H W, Wang B, Et al., Effects of EMS induced flow on solidification and solute transport in bloom mold, Metals, 7, 3, (2017)
  • [10] Fang Q, Ni H W, Zhang H, Et al., The effects of a submerged entry nozzle on flow and initial solidification in a continuous casting bloom mold with electromagnetic stirring, Metals, 7, 4, (2017)