Wear resistance enhancement of QT700-2 ductile iron crankshaft processed by laser hardening

被引:11
作者
Chen Z. [1 ]
Yu X. [1 ]
Ding N. [1 ]
Cong J. [2 ]
Sun J. [3 ]
Jia Q. [1 ]
Wang C. [1 ]
机构
[1] School of Mechanical and Electrical Engineering, Soochow University, Suzhou
[2] School of Mechanical Engineering, Shandong University of Technology, Zibo
[3] Tianrun Industry Technology Co., Ltd., Weihai
基金
中国国家自然科学基金;
关键词
Crankshaft; Ductile cast iron; Hardness; Laser hardening; Wear behavior;
D O I
10.1016/j.optlastec.2023.109519
中图分类号
学科分类号
摘要
As an important component of automotive engines, the crankshaft usually requires surface treatment to improve its service reliability and lifetime. This work provided a detailed laser parameter study to enhance the wear performance of the QT700-2 ductile cast iron crankshaft sample (thickness of 10 mm), using a fiber laser (maximum power of 2000 W) hardening system. FEA temperature field simulation was performed to initially estimate an appropriate parameter range, and then verified by single factor experiments to evaluate the individual laser parameter effect. The microstructural observation unveiled an evolution from pearlite in the base material to fine needle-shaped martensite with graphite nodules and retained austenite in the laser hardened layer, where phase transformation was found to be more dependent on laser scanning speed. With the optimized laser parameter set, the hardened layer hardness increased from 250 HV to more than 800 HV, reducing the corresponding wear depth from 17.57 μm to 11.45 μm and coefficient of friction from 0.8 to 0.6. The significantly enhanced wear performance was mainly resulted from wear mechanisms transition from sever ploughing wear in the base material to mild adhesive wear in the laser hardened region. © 2023 Elsevier Ltd
引用
收藏
相关论文
共 26 条
[1]  
Nishikawa A.S., Miyamoto G., Furuhara T., Tschiptschin A.P., Goldenstein H., Phase transformation mechanisms during Quenching and Partitioning of a ductile cast iron, Acta Mater., 179, pp. 1-16, (2019)
[2]  
Wang Z., Huang B.X., Chen H., Wang C.Z., Ma J., Zhao X.C., The Effect of Quenching and Partitioning Heat Treatment on the Wear Resistance of Ductile Cast Iron, J. Mater. Eng. Perform., 29, 7, pp. 4370-4378, (2020)
[3]  
Qi X.B., Zhu S.G., Ding H., Zhu Z.K., Han Z.B., Microstructure and wear behaviors of WC–12%Co coating deposited on ductile iron by electric contact surface strengthening, Appl. Surf. Sci., 282, pp. 672-679, (2013)
[4]  
Totik Y., Sadeler R., Altun H., Gavgali M., The effects of induction hardening on wear properties of AISI 4140 steel in dry sliding conditions, Mater. Design, 24, 1, pp. 25-30, (2003)
[5]  
Orazi L., Fortunato A., Cuccolini G., Tani G., An efficient model for laser surface hardening of hypo-eutectoid steels, Appl. Surf. Sci., 256, 6, pp. 1913-1919, (2010)
[6]  
Cordovilla F., Garcia-Beltran A., Montealegre M.A., Alvarez P., Angulo I., Ocana J.L., Development of model-based laser irradiation customization strategies for optimized material phase transformations in the laser hardening of Cr-Mo steels, Mater. Design, 199, (2021)
[7]  
El-Khoury M., Seifert M., Bretschneider S., Zawischa M., Steege T., Alamri S., Fabian Lasagni A., Kunze T., Hybrid processing of bearing steel by combining Direct Laser Interference Patterning and laser hardening for wear resistance applications, Mater. Lett., 303, (2021)
[8]  
Khorram A., Davoodi Jamaloei A., Jafari A., Moradi M., Nd:YAG laser surface hardening of AISI 431 stainless steel
[9]  
mechanical and metallurgical investigation, Opt. Laser Technol., 119, (2019)
[10]  
Casalino G., Moradi M., Moghadam M.K., Khorram A., Perulli P., Experimental and Numerical Study of AISI 4130 Steel Surface Hardening by Pulsed Nd:YAG Laser, Materials, 12, 19, (2019)